

| Subject: | Idle Stabilizer Control Unit Reverse Engineering |
| From: | jon |
| Date: | Sun, 7 Jan 2007 13:30:40 -0800 |
I recently received an ISV control unit (1986 and later) for disassembly (among other things). Thank you Mike!!! This research confirms several hunches that I had. The control unit consists of 16 op-amps (4 LM2902 quad chips), a 4 Amp PNP power transistor for driving the idle stabilizer valve. I would bet that this transistor is what fails when a control unit goes bad. This part, a BD438, is readily available. So, I think repair would be possible in most cases. My other bet is that if an IS valve shorts, it will blow the transistor. How many folks out there have a *bad* IS control unit? I'd love one to verify if it's the transistor that went south. The unit is much easier to open the a 1.9L IS control unit (which requires cutting). There are 6 clips molded into the case. Pry these away from the connector bulkhead, and pull the whole thing out of the case. Pics of the unit are here: http://www.kenneke.com/vwfi I am going to be having some exciting news about all this FI stuff soon. Stay tuned! Jon
Have something to add on this topic today? Revive this thread in the forum »