

| Subject: | Re: master cylinder (p-mail) |
| From: | Troy |
| Date: | Sun, 15 Apr 2007 12:29:42 -0800 |
Hi Rob: Thanks for the reply. My problem sounds more like your second description. I did go in and adjust the brakes. I basically adjusted them until the wheel stop moving and then backed off until they were free, or just barely scraping. Certainly not 10 turn though-- maybe three or four. I was never able to get the brake drum off, but the star wheel did move freely. I am not aware of a star lock, so I was able to hear an audible click. A standard brake adjusting tool was too wide, so I ended up grinding the heck out of a standard one until it would fit. A standard screwdriver worked well in one direction but not the other. Anyway, I start to get brake pressure about half way, perhaps a little bit beyond that. It certainly is not what I would consider to be a real firm pedal though. I doubt I could lock up the wheels. Here's another little twist to this whole equation: On the bottom of my master cylinder flange (where it attaches to the brake booster) was a perfectly round hole (looked like it was suppose be there but wasn't) and air was being sucked into or out of the brake booster, so, basically a leak. I took some JB Weld and sealed that, and all has been fine, but there still may be a small leak there. For the life of me, I still can't figure out why that hole was there-- it was so perfectly shaped and everything, but it was confirmed by several people it was not supposed to be there. That's one more reason I want to change out the cylinder. Lastly, when I apply the brakes I am feeling of fluctuation in the pedal pressure. That is to say more friction and less friction. When I was adjusting the brakes, this is pretty much how things were acting as well. In other words, the brakes would hit in one spot, and then free up. I seriously doubt the pads are the same shape (arch) as the inside of that drum. It's been wearing for quite some time, so I don't understand this or how to fix it, short of replacing the pads and brake drums. If I could get the damn drums off it would help, but can't budge those suckers. Troy > I'm hesitant to get into this one.... > > A master cyl problem- pedal goes ALL THE WAY to the floor, NO brakes at > all, with the next pump you have normal brakes. Does this sometimes. > > Adjustment problem- pedal goes half way to the floor & brakes work, > another quick pump and the pedal feels 'normal' and the brakes STILL work. > Does this all the time. > > Adjust the rear brakes. Figure out which way to turn the adjusting star, > figure out how to release the adjust star lock (usually push a lever out > of the way). Jack up the rear, and start turning the star "in" until you > just can't turn the wheel by hand, then back the star off 10 "clicks" > (you'll have to guess how much a click is as they don't make that noise > with the release lever pushed out of the way). Repeat the process to the > other wheel. > Now go check the brakes again, does the pedal feel 'normal' now? > > > Rob
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