Good points.

Luckily I was able to find the cause of the rust problem. I sanded to
metal and of course applied fiberglass filler AFTER that.

The original work had failed in that the filler had cracked quite
badly. I could only assume rust had started. It had, though with very
little pitting.

I was hoping that the area around seam on fender well, that I sanded
to metal and primed with Tremclad, would accept filler. (there was
already lots of filler there) Apparantly it won't, but I can live with
asthetic flaws.

Having just sprayed a top coat on, I can say for sure take your time
sanding the filler.

I know that feeling the area is one thing, (it felt smooth), but
looking at it is another.

For a novice like me, I'd say get a good/proper light on your primer
coat and LOOK to make sure the filler is "level". i.e. feathered into
the surrounding area w/no bumps. My work felt ok, but the top coat is
oh so revealing...... oh well it's not too bad.

;^)

Neil.

--
Neil Nicholson. 1981 Air Cooled Westfalia.

http://web.mac.com/tubaneil

On 5/13/07, JordanVw@aol.com <JordanVw@aol.com> wrote:
> In a message dated 5/11/07 1:33:04 PM Eastern Daylight Time,
> pooncerelli@HOTMAIL.COM writes:
>
>
> > Will body filler (i.e. Bondo White/lightening) adhere
>
>
> do NOT use BONDO to fix rust holes or rust damage.  its not impervious to
> water..
> if you must use a filler to fix rust damage (the correct way to do it is to
> weld in new metal)  then use fiberglass filler or epoxy filler.
>
> if you try to fix a rust hole or seam rust damage with BONDO it will bubble
> out in less than 6 months.. BTDT..
>
> do it right and do it once..
>
> of course no rust repair is permanent if you dont fix the problem at the
> SOURCE..  ie, behind the seams on the inner wheelwells or the leaky westy fill
> ports where the water is coming thru in the first place.
>
> you can spend hours making your outside body all nice and purdy but if you
> dont stop the water coming thru from behind, your COMPLETELY WASTING YOUR TIME..
>
> chris
>
>
>
> **************************************
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>