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Subject:Re: Backfiring. How to proceed?
From:Matt Roberds
Date:Thu, 31 May 2007 15:51:35 -0500

> From:    vanagonvw <vanagonvw@GMAIL.COM>
> Date:    Thu, 31 May 2007 11:05:09 -0600
>
> I have been told that backfiring is almost always a hole in the exhaust
> so that is where I am looking.

It can be, and it's simple to check.  Another cause is an engine running
lean - look over your air filter housing, any gaskets or rubber boots
between the air-flow meter and the heads, etc.  Is your state test just
a visual inspection or do they put a sniffer on it?  If they sniff it,
the numbers from that test may be useful.

> FWIW, it does pretty well kill the engine if I block off the tailpipe
> while its running. That is how they test for leaks during an emissions
> test. Not very reliable, but I did it anyway.

IMHO this is actually a pretty good test, if you can kill the engine
totally by using a wet rag on the tailpipe.  If it is leaking a little,
you will usually hear the leak get louder before the engine stalls - it
may help to have your head under the engine and/or free to move around
while somebody else blocks off the tailpipe.

> If I had done anything to the engine settings, I could see that maybe
> it has leaned out or something, but nothing has been touched in that
> area for years.

If you can't find anything obviously wrong, like a cracked hose or bad
gasket, it might be a good time for a full tune-up.  Twiddling every
adjustment there is every 5 miles will make your engine unhappy, but so
will not touching any of the adjustments for 50,000 miles.  :)

Matt Roberds