

| Subject: | Re: It's alive, but it gives bad head! (Fixing head leak on '87 2.1L) |
| From: | Mike Collum |
| Date: | Thu, 21 Jun 2007 10:49:24 -0400 |
One more thing ... I once had a cylinder that refused to separate from the head no matter what I tried (initially). I ended up removing the head with cylinder attached and, with much effort, removed it away from the engine. I then made a wrist pin puller using nuts, washers, allthread, and a piece of pipe that the pin could slide into. I took out that piston (#2) and, prior to reassembly, put the piston in the cylinder before attaching the piston to the rod. I did this with the engine in the van so, the pistons and rods being horizontal, I made a "tool" to hold up the rod using wire coat hanger. After pulling the wrist pin, which came out with some resistance, I cleaned it using Naphtha (Ronsonol lighter fluid). After that, with light oiling, the pin went in and out of the piston smoothly. No deburring was necessary. Mike Mike Collum wrote: > Matt, > > The cylinders have "ears" near the heads. Using a drift, tap on the > ears in order to spin the cylinder just a bit thereby breaking its hold. > Then use an open end wrench on the ears as a fulcrum to push the head > away from the cylinder. > > Mike > > > > Matt Roberds wrote: > > Are there any hot tips to getting the cylinders unstuck from the head? >
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