

| Subject: | Re: T3 Westy's; batteries; how to have your cake and eat it |
| From: | Reinhard Vehring |
| Date: | Sun, 5 Aug 2007 19:06:36 -0700 |
I'm running two yellow Optimas with a Sure Power 1315 for more than two years now. Works great. Nice thing about the 1315 is that you can bridge it with a flip of a switch (which I put on the dash next to my two voltmeters) I've used that more than once to start the van after I've stupidly left the lights on (yes, I know, memory fades with age). Beats jumpstarting the rig :-) Especially if the next guy to get a jump start from is 100 miles away... Have fun, Reinhard 83 "Half-Syncro" Westy, Moose --- Dennis Haynes <d23haynes57@HOTMAIL.COM> wrote: > You went through a lot of trouble to basically do > what a battery combiner > or smart relay such as the sure power 1315 does. The > sure power uses a > wide range so that after cut out at 12 volts, it > will not cut back in > until one of the banks gets up to 13 volts which > would indicate a charge > source is now there. This set up arks great even > with a conventional > strting battery combined with deep cycles. > > Dennis > > -----Original Message----- > From: Vanagon Mailing List > [mailto:vanagon@gerry.vanagon.com] On Behalf Of > Martin Jagersand > Sent: Sunday, August 05, 2007 6:19 PM > To: vanagon@GERRY.VANAGON.COM > Subject: T3 Westy's; batteries; how to have your > cake and eat it > > Hi, > > Following my dual 6V deep cycle install in a T4 > Westy and the > recent flurry of battery emails to the list, I > started thinking of > what would be the best way to maximize deep cycle > Ah, while > minimizing space use in a T3 Westy. > > Removing the constraint of not converting storage > space into > battery space, one can of course put the tried and > true golf cart > size deep cycles in the locker under the bench seat. > > However, for many of us the under seat storage is an > important > locker to squeeze in bulky outdoor equipments, that > won't fit elsewhere. > For me so important so I even removed the heater in > there on my '85. > > So what remains to utilize are the two regular > battery lockers behind > drivers and passenger seats. One is already taken by > the starting > battery, and in the other one cannot fit a larger > than 55-70Ah > deep cycle. So what can one do to get 100+ Ah deep > cycle capacity? > > My proposed solution is to replace the typical > charge relay with a > battery voltage cut out relay (or "battery > protector"). That is one > of those devices that are advertised to protect your > starting battery > from discharging to a voltage below what's required > to start a car. > > Now instead of having one dedicated starting battery > and one deep > cycle battery, you need two deep cycle batteries > with enough CCA > to start your vehicle. They will be connected > together in parallel > for long periods, so they should be of same type and > age. (Otherwise > small differences in chemistry might make one > battery leak current into > the other, and thus parasitically discharge) > > Armed with a couple of 12V gel cell batteries (from > our robots at school), > a "battery protector" relay from Canadian tire, my > 1000W inverter, a > charger > and some test loads, I set out to test this idea. > (On the bedroom floor, > to > wife's dismay when she came home... I was quickly > booted out) > > I wired it together as follows: Battery 1 was wired > to charger and would > act as the starting battery in a vehicle setup. > Battery 2 was wired to > the inverter (and any other camping loads). The > "battery protector" was > set > up between the two batteries according to the > enclosed manual. > > In operation, it works like this: When charging, the > battery protector > puts both batteries in parallel, just like a dual > battery charge relay. > The difference is that when it stops charging, and > switches to > discharge during camping, the two batteries remain > connected, > but only until a certain voltage/discharge %-age is > reached. After > this, the relay cuts, and battery 1 becomes isolated > from battery 2. > > The experiment started well. Batteries both charged > up. I disconnected > the charger, and I could use the combined CA of both > to run loads. > On reaching 12V (corresponding to about 50% battery > capacity) the > relay would cut the connection as advertised on the > battery protector > box. Experiment successfully concluded I thought, > and prepared to > wrap up. Whoops, moments later, the battery > protector cut back in > again, then it would oscillate in and out, upping > and lowering the > voltage around the set point 12V, causing an alarm > buzzer to go off in the > inverter. (Alerting wife...) > > So what happened? When the battery protector cut the > connection > at 12 V, battery 1 that had been loaded, but now was > unloaded, would > recover after some time, voltage go up above 12V > again, and the battery > protector did exactly what it is supposed to do: > enable the connection > again. > Now being loaded, but not recharged, the voltage > would quickly drop below > 12V, causing the relay to cut, and this would go on > over and over again at > a > > rapid rate. (presumably until the battery was > discharged enough to remain > under 12V even unloaded) > > Not a pleasant effect! So how to solve? Turns out > the solution was > rather easy. Instead of having the negative "sense" > wire on battery 1, the > starting battery, (this is the normal setup as it > then measures the > voltage > of that "protected" battery.), i put the sense wire > on battery 2, the > camping battery. Now it worked great: When the > voltage dropped below 12V, > the relay would cut and separate the batteries. > Battery 2 remains loaded, > hence the sense voltage does not pop above 12V, and > the starting battery > remains protected, without any on-off oscillation. > > So end effect was that from my two 10Ah robot gel > cells got 10Ah while > both were connected, and another 5Ah from battery 2, > after disconnect, > while "protecting" 5Ah in battery 1. Scaling this to > two 70Ah deep > cycles (about the biggest size that can be squeezed > into the T3 > battery boxes.), one would get 70Ah while in > parallel (at a very high > max current capacity, no problem to run your > cappuchino maker!), > then another 35Ah in single battery mode, making a > total of > 105Ah deep cycle capacity, and still fitting in the > standard spaces! > 50% remains in battery 1 for starting. (Other mixes > of starting/camping > Ah percentages can be had by varying the cutoff > voltage.) > Like both having your cake and eating it... > An added bonus, is that in winter use (when we drive > to ski places, > but don't camp in the Westy), there is double the > CCA of one battery to > start the Diesel in my '82. > > Any cons? Well now both batteries will be cycled in > semi-deep cycle mode, > so the one used for starting will likely wear out a > bit faster than if it > had not been used for caming supply. On the other > hand, if the typical > use is using 70Ah or less, then the combined life of > both batteries > will be much better than if a single 70Ah deep cycle > was used to 70Ah, > === message truncated === ____________________________________________________________________________________ Sick sense of humor? Visit Yahoo! TV's Comedy with an Edge to see what's on, when. http://tv.yahoo.com/collections/222
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