

| Subject: | Re: T3 Westy's; batteries; how to have your cake and eat it |
| From: | Mike Collum |
| Date: | Sun, 5 Aug 2007 23:16:14 -0400 |
The Sure Power 1315 can be wired to use a separate switch to combine the batteries for starting, such as you did (works only when you want it to), or it can be wired to the ignition/starter switch in which case it would combine the batteries every time you use the starter. Mike Reinhard Vehring wrote: > I'm running two yellow Optimas with a Sure Power 1315 > for more than two years now. Works great. Nice thing > about the 1315 is that you can bridge it with a flip > of a switch (which I put on the dash next to my two > voltmeters) I've used that more than once to start the > van after I've stupidly left the lights on (yes, I > know, memory fades with age). Beats jumpstarting the > rig :-) Especially if the next guy to get a jump start > from is 100 miles away... > Have fun, > Reinhard > > 83 "Half-Syncro" Westy, Moose > --- Dennis Haynes <d23haynes57@HOTMAIL.COM> wrote: > >> You went through a lot of trouble to basically do >> what a battery combiner >> or smart relay such as the sure power 1315 does. The >> sure power uses a >> wide range so that after cut out at 12 volts, it >> will not cut back in >> until one of the banks gets up to 13 volts which >> would indicate a charge >> source is now there. This set up arks great even >> with a conventional >> strting battery combined with deep cycles. >> >> Dennis >> >> -----Original Message----- >> From: Vanagon Mailing List >> [mailto:vanagon@gerry.vanagon.com] On Behalf Of >> Martin Jagersand >> Sent: Sunday, August 05, 2007 6:19 PM >> To: vanagon@GERRY.VANAGON.COM >> Subject: T3 Westy's; batteries; how to have your >> cake and eat it >> >> Hi, >> >> Following my dual 6V deep cycle install in a T4 >> Westy and the >> recent flurry of battery emails to the list, I >> started thinking of >> what would be the best way to maximize deep cycle >> Ah, while >> minimizing space use in a T3 Westy. >> >> Removing the constraint of not converting storage >> space into >> battery space, one can of course put the tried and >> true golf cart >> size deep cycles in the locker under the bench seat. >> >> However, for many of us the under seat storage is an >> important >> locker to squeeze in bulky outdoor equipments, that >> won't fit elsewhere. >> For me so important so I even removed the heater in >> there on my '85. >> >> So what remains to utilize are the two regular >> battery lockers behind >> drivers and passenger seats. One is already taken by >> the starting >> battery, and in the other one cannot fit a larger >> than 55-70Ah >> deep cycle. So what can one do to get 100+ Ah deep >> cycle capacity? >> >> My proposed solution is to replace the typical >> charge relay with a >> battery voltage cut out relay (or "battery >> protector"). That is one >> of those devices that are advertised to protect your >> starting battery >> from discharging to a voltage below what's required >> to start a car. >> >> Now instead of having one dedicated starting battery >> and one deep >> cycle battery, you need two deep cycle batteries >> with enough CCA >> to start your vehicle. They will be connected >> together in parallel >> for long periods, so they should be of same type and >> age. (Otherwise >> small differences in chemistry might make one >> battery leak current into >> the other, and thus parasitically discharge) >> >> Armed with a couple of 12V gel cell batteries (from >> our robots at school), >> a "battery protector" relay from Canadian tire, my >> 1000W inverter, a >> charger >> and some test loads, I set out to test this idea. >> (On the bedroom floor, >> to >> wife's dismay when she came home... I was quickly >> booted out) >> >> I wired it together as follows: Battery 1 was wired >> to charger and would >> act as the starting battery in a vehicle setup. >> Battery 2 was wired to >> the inverter (and any other camping loads). The >> "battery protector" was >> set >> up between the two batteries according to the >> enclosed manual. >> >> In operation, it works like this: When charging, the >> battery protector >> puts both batteries in parallel, just like a dual >> battery charge relay. >> The difference is that when it stops charging, and >> switches to >> discharge during camping, the two batteries remain >> connected, >> but only until a certain voltage/discharge %-age is >> reached. After >> this, the relay cuts, and battery 1 becomes isolated >> from battery 2. >> >> The experiment started well. Batteries both charged >> up. I disconnected >> the charger, and I could use the combined CA of both >> to run loads. >> On reaching 12V (corresponding to about 50% battery >> capacity) the >> relay would cut the connection as advertised on the >> battery protector >> box. Experiment successfully concluded I thought, >> and prepared to >> wrap up. Whoops, moments later, the battery >> protector cut back in >> again, then it would oscillate in and out, upping >> and lowering the >> voltage around the set point 12V, causing an alarm >> buzzer to go off in the >> inverter. (Alerting wife...) >> >> So what happened? When the battery protector cut the >> connection >> at 12 V, battery 1 that had been loaded, but now was >> unloaded, would >> recover after some time, voltage go up above 12V >> again, and the battery >> protector did exactly what it is supposed to do: >> enable the connection >> again. >> Now being loaded, but not recharged, the voltage >> would quickly drop below >> 12V, causing the relay to cut, and this would go on >> over and over again at >> a >> >> rapid rate. (presumably until the battery was >> discharged enough to remain >> under 12V even unloaded) >> >> Not a pleasant effect! So how to solve? Turns out >> the solution was >> rather easy. Instead of having the negative "sense" >> wire on battery 1, the >> starting battery, (this is the normal setup as it >> then measures the >> voltage >> of that "protected" battery.), i put the sense wire >> on battery 2, the >> camping battery. Now it worked great: When the >> voltage dropped below 12V, >> the relay would cut and separate the batteries. >> Battery 2 remains loaded, >> hence the sense voltage does not pop above 12V, and >> the starting battery >> remains protected, without any on-off oscillation. >> >> So end effect was that from my two 10Ah robot gel >> cells got 10Ah while >> both were connected, and another 5Ah from battery 2, >> after disconnect, >> while "protecting" 5Ah in battery 1. Scaling this to >> two 70Ah deep >> cycles (about the biggest size that can be squeezed >> into the T3 >> battery boxes.), one would get 70Ah while in >> parallel (at a very high >> max current capacity, no problem to run your >> cappuchino maker!), >> then another 35Ah in single battery mode, making a >> total of >> 105Ah deep cycle capacity, and still fitting in the >> standard spaces! >> 50% remains in battery 1 for starting. (Other mixes >> of starting/camping >> Ah percentages can be had by varying the cutoff >> voltage.) >> Like both having your cake and eating it... >> An added bonus, is that in winter use (when we drive >> to ski places, >> but don't camp in the Westy), there is double the >> CCA of one battery to >> start the Diesel in my '82. >> >> Any cons? Well now both batteries will be cycled in >> semi-deep cycle mode, >> so the one used for starting will likely wear out a >> bit faster than if it >> had not been used for caming supply. On the other >> hand, if the typical >> use is using 70Ah or less, then the combined life of >> both batteries >> will be much better than if a single 70Ah deep cycle >> was used to 70Ah, >> > === message truncated === > > > > > ____________________________________________________________________________________ > Sick sense of humor? Visit Yahoo! TV's > Comedy with an Edge to see what's on, when. > http://tv.yahoo.com/collections/222 >
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