

| Subject: | Re: Carbon fiber van tops...? |
| From: | Jake de Villiers |
| Date: | Fri, 7 Sep 2007 21:02:11 -0700 |
Sorry Chris! Pretty realistic answers though. The son of a client of mine is making CF racing kayaks. Featherweight and wickedly fast, and priced to match. The materials are laid up and then bonded in a centrifuge. Notice there are no prices on the website. :) http://www.lokikayak.com/ On 9/7/07, Chris S. <mrpolak@yahoo.com> wrote: > > Live it to the list to tear any idea to shreds. > > Your pricing MIGHT be a little off. You can get carbon fiber hoods for > about $800. > > Max Wellhouse <maxjoyce@IPA.NET> wrote: $500? The last time I checked, > graphite cloth in a 6 oz, weight was > selling for about $75/yd. I don't remember if that was 38"wide cloth > or 60", but the fact of the mater is that you're looking at maybe 3 > layers minimum to make that top stiff enough unless you took some > sort of foam core stiffener and that carbon top would likely not > survive much of a hail storm either. The foam core stuff ain't cheap > either. d. Something with that many convolutions would almost have > to be vacuum-bagged and I'd want a couple of layers of kevlar under > the foam core just for strength. The kevlar is a bargain at like > $15-18 a yard if you get it from www.sweetcomposites.com Then > there's the cost of making the mold for the top after you make the > male plug to make the mold from. The Westy top wouldn't be rigid > enough to mold. > > Let's see, that first carbon top would cost about $12,000, and the > next one maybe only $2,000 if you di all the work yourself. > > DM&FS > > At 10:34 PM 9/6/2007, Don Hanson wrote: > > >a Van top from carbon fiber, while it would be very trick, from a > practical > >standpoint makes little sense. Unless you're Bill Gates or Jay Leno or > >someone with lots of money to spend on a questionable project. The > amount > >of material you'd use to make the part...fiberglass or carbon fiber.. is > a > >lot. Glass fabric is a little heavier and not quite so stiff, but it is > >about 1/100th the cost of carbon fabric..In a piece as large as a Westie > >style roof, you might save oh, say 20-30 lbs, by using carbon fiber > rather > >than the normal glass, but you'd probably spend $500 doing it...You > could > >save almost that much weight just by vacuum-bagging a fiberglass lay up > and > >being very careful with the fabrication.. > > Now, in a racecar or a bicycle or an America's cup yacht or an > >airplane...that kinda dollar per lb. may be worth it..but for the top of > a > >Vanagon? Prolly not to normal humans... > > Don Hanson > > > > --------------------------------- > Pinpoint customers who are looking for what you sell. > -- Jake 1984 Vanagon GL 1986 Westy Weekender "Dixie" www.crescentbeachguitar.com
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