

| Subject: | Re: Hybrid Engine Conversion |
| From: | Jim Akiba |
| Date: | Thu, 4 Oct 2007 16:37:32 -0400 |
Yeah this is a good way to go, and would be cool to try... just cost prohibitive. We can't even afford health insurance let alone a hybrid syncro ha Jim Akiba On 10/4/07, David Marshall <mailinglist@fastforward.ca> wrote: > > To make a hybrid would be rather simple (to a point!) thing to do in a > Vanagon. Personally I would leave the rear engine alone and not > install anything back there. What you need to do is get the front > end from a Syncro and get the electric motor to run on the front > wheels. You have the whole underside of the van for the engine and > battery storage... > > David Marshall > > http://www.hasenwerk.ca > http://www.fastforward.ca > > Box > 4153, Quesnel BC, Canada V2J 3J2 > > On Thu, October 4, 2007 10:26, > Mark Keller wrote: > > Jim, > > > > I do think that the > smallish engine/ engine compartment sizing that the > > vanagon has > means it is ideally configured to benefit from a hybrid > > > approach. In that a hybrid is implemented by using a smaller sized ICE > > to start with means that Vanagons were somewhat pre-hybrid > > manufactured. Cost of impleenting the new technology isn't > necessarily > > a decision point. It seems worth cruching the > numbers from the > > suppliers listed. The Kta site reference say > $3150. This not a hybid, > > but does give a rough approximate of > the cost of similiary sized > > componets. Ie a smaller motor, > > > > KTA EV Conversion Kit #1...suitable for propelling 500 > to 1500 lb. > > motorcycle or ultralight kit car...at speeds up to > 55 MPH...48 to 72 > > V...basic kit without extras includes: ADV. DC > #K91-4003...CURTIS > > #1209B-6402...CURTIS #PB-6...ALBRIGHT > #SW-180B ...FERRAZ/SHAWMUT > > #A15QS400-4...G.E. #TQD-150...KTA > SWITCHPLATE...WESTBERG #A2C6-30 & > > A2C5-3 (48 V) or A2C5-28 > (54-72 V)...DELTEC #MKB-500-50 & MKA-50-50...K > > & W > #BC-20...MAGNECRAFT #W389ACX-9...PRESTOFLEX #4 GA Cable...MAGNA > > > Lugs, Heat Shrink Pieces...10-pos. Barrier Strip...Welding Cable Tool > Kit > > > > $2750 to $3150 > > > > approx. > > > > Ultimately a waterboxer could be hybrid electric with > direct injected > > propane and a screw supercharger --that would > be: interesting, > > powerful, economical and clean! > > > > In that flywheel conservation of momentum isn't being practiced by > DIY, > > it may not be ultimately practical in expense or man hours > to complete. > > This following site is somewhat applicable. I > couldn't find a enthusiast > > kit or working model, as in the > ICE-Electric hybrid approach. > > > > > http://adsabs.harvard.edu/abs/1978PhDT.........6U > > > > Off > topic, As to marine use efficiency the site is a for pure > > > ICE-Electric setup. All modern cruise ships use this format, like > > trains do. They utilized an A/C motor pod beneath the vessel > for > > propulsion and the ICE diesel in the hull. The reason is , > from the OSSA > > site explanation on fuel efficiency, I realize > this is marketing > > oriented but then again, we have to "read > around" marketing hype all the > > time. OSSA or Glacier Bay > seems to be the real deal though, if you look > > through their > site. > > > > " This means that diesel-electric > systems can be much better at > > "self-optimizing" to > accommodate varying loads than are conventional > > systems. At sea, > load conditions change by the trip (number of > > passengers), by > the hour (wind and tide) and by the minute (going up a > > wave or > surfing down it). These variations provide a significant > > > opportunity for fuel savings." > > > > /Seems to me > hybrid would not be a good fit for a marine application, > > > varying > > rpm, load, and regen braking are where the hybrid is > compelling as you > > pointed out. I believe that in our > vans(typically lot's of hwy miles) the > > total thermal efficiency > is going to be low enough that other technologies > > will make more > sense before current hybrid technology for efficiency. For > > me, > because I use my 9 pass. as a daily driver, and it's mostly city > > > miles, > > it might be great from an efficiency standpoint. > From a cost standpoint > > it's > > still really high. > There is another even simpler way to have some of the > > exact same > benefits would mentioned. Good old flywheels. Imagine a monster > > > flywheel with axis of rotation up/down under the van dead center. It > would > > be cool because not only could you use it to store, and > retrieve energy > > like > > a hybrid system, but it would > gyroscopically stabilize the van in the > > correct plane and in > theory would be more efficient itself at storing > > mechanical > energy because there is no transformation required. Make it as > > > heavy as one of the hybrid battery packs as large in diameter as > possible > > with the weight biased to the outside edge, and spin it > as fast as > > realistically possible and I wonder what kind of > thermal efficiency you > > could reach in city driving./ > > > > > Jim Akiba > > > > On 10/4/07, Mark Keller > <kelphoto@telus.net> wrote: > > > >>> > >>> Hi gang, > >>> > >>> With the > question of making a hybrid a I'm a bit of a neophyte, but In > >>> researching a hybrid install for a marine customer I came > across a > >>> couple of websites that explain to some of us > why putting an electric > >>> motor on a ICE, internal > combustion engine, can actually improve the > >>> ICE > >>> fuel mileage, and in course have beneficial effects on > emissions. I've > >>> summarized it below and included the > websites at the bottom > >>> > >>> The Basic > benefiting principle is that ICE are not equally efficient > >>> at > >>> converting fuel to usable work at all > RPM ranges. Most efficient is at > >>> combination of > gearing, 75% throttle and RPM. Least efficient at idle > >>> > and anything less than 75% throttle. Hybrid Engine controllers > >>> supplement the ICE with the electrical motor at the less > efficient ICE > >>> RPMs, and recover some of the electrical > energy in braking and when at > >>> efficient ICE RPMs. > >>> > >>> The other benefits: ( Inductively > thinking is all I have to go on so be > >>> forewarned). > Engine life would be enhanced, since it's overall load is > >>> reduced by transferring electrical power in demand > situations where the > >>> ICE is not at it's most thermally > efficient RPM range. This "power" is > >>> partly > free, in that the EC, engine controller, recovers electrical > >>> energy by charging the batteries, which is a "braking > effect" on the > >>> vehicle. Brakes on the vehicle last > longer, since they see less > >>> stopping momentum. You get > the idea. > >>> > >>> The rest of the electrical > power comes from two sources. When the > >>> engine is at > cruise RPM, aka a efficient thermal RPM and the load on > >>> > the > >>> engine permits, charging of the batteries takes > place. The EC takes > >>> care of this > "seamlessly". The other charge is the nightly plug in. > >>> > >>> In my opinion, while none of the above > operations occur at ideal rpms > >>> to > >>> the > power/generation electric motor, or the ICE, a recognizable benefit > >>> does occur. I say this because in a true application, the > ICE would > >>> only > >>> operate at it's optimum > thermal efficient RPM in order to supply the > >>> electric > motor. This is not completely a windfall though as pound for > >>> pound, the electric motor needed to replace the ICE's > torque is heavy, > >>> some 600lbs. Nor is a 50kw electric > motor Cheap! > >>> > >>> Another good thing is > that the waterboxer is light at 265lbs and the > >>> engine's > combustion chamber designe is particular efficient at cruise > >>> rpm. Even more so with an updated EC. So in my opinion a > pretty > >>> competitive application of technology to the > waterboxer. > >>> > >>> In another twist I think > that the elusive "more torque" question is > >>> > solved by the electric motor being there to help get extra boost to > >>> move > >>> the vehicle when needed. This is > subtle but the key is that the torque > >>> boost helps by > getting the waterboxer RPMs up to it's power range. > >>> > This > >>> is important because the engine is so weak at lower > RPMs, I believe we > >>> would see a greater benefit than > other vehilce/engine combinations. > >>> > >>> > Thanks for listening in > >>> > >>> Mark > >>> In order of relevance > >>> Diesel-electric > marine propulsion systems and accessories. > >>> < > >>> > > http://www.ossapowerlite.com/tech_library/fuel_efficiency/fuel_efficiency.htm > >> > >> > >>>> > > >>> > >>> > >>> KTA Services Inc. < > http://www.kta-ev.com/> > >>> L.M.C. Manufacturers of > Permanent Magnet DC Motors > >>> > <http://www.lemcoltd.com/performance.htm> > >>> Curtis > Instruments- Instrumentation, motor speed controllers, battery > >>> chargers <http://www.curtisinst.com/> > >>> > >>> DetectorTechnologies.com - Product > Catalog > >>> < > >>> > http://www.detectortechnologies.com/store/SearchResult.aspx?CategoryID=5 > >> > >> > >>>> > > >>> > >>> > >>> ASMO Marine > <http://www.asmomarine.com/2005/asmo_uk/00.shtml> > >>> > taylorproductolinecard-bilingual.pdf (application/pdf Object) > >>> > <http://www.taylorproducto.ca/taylorproductolinecard-bilingual.pdf> > >>> http://www.steamboating.net/ > >>> > >>> Boat Design Net - the Boat Design and Boat Building Site > >>> <http://boatdesign.net/> > >>> has a > Hybrid forum under the propulsion section. > >>> Boat Design > Net - the Boat Design and Boat Building Site > >>> > <http://boatdesign.net/> > >> > > >
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