

| Subject: | Re: Dropped my motor...almost.. |
| From: | Mark Drillock |
| Date: | Mon, 31 Dec 2007 18:34:35 -0800 |
Exactly right. The lower crossbar bolts in place with a single bolt at each end and touches nothing else. It does not support the oil pan in any way. Mark Mike wrote: > I haven't personally seen the crossbar that you're talking about, but it > would appear that it's there to add a structural tie-together of two side > mounts. I really doubt that the oil pan contacts it at all. It can't, > really, or the engine mounts would have no flex to dampen vibrations away > from the frame, plus it'd chafe where it does contact and eventually wear a > hole thru the pan. This cross-brace would also serve to protect the torque > rotation of the engine (and off-road bouncing of the chassis) from > straining > the mounts' bolts. This is what appeared to have happened to your rig, and > would have been prevented by the installation od such a cross-brace. The > looseness that you describe may have been flexing of the long mount and/ > otr > it's mounting hardware, due to a lack of this part. My guess is that when > you finally get it properly repaired and add this cross-brace, that > looseness will be gone. > > HTH, > > Mike B. > > > > ----- Original Message ----- > From: "dhanson@gorge.net" <dhanson@GORGE.NET> > To: <vanagon@GERRY.VANAGON.COM> > Sent: Monday, December 31, 2007 3:49 PM > Subject: Dropped my motor...almost.. > > >> Yesterday I was running through the desert in my 84 Gas/diesel inline >> four conversion and enjoying >> the dips, then I came to a stop sign and noticed my exhaust note had >> changed..The gear shifting was >> not right, either, so I pulled over and crawled under to find the >> passenger side of the motor was >> hanging low...Hmmm!..So I tossed out all the stuff in the back hatch >> area, >> after inspecting all the >> motor mounts underneath.. >> Now, this motor has always seemed a bit "loose" in the van, ever since I >> bought the already-done >> conversion about 30k thousand miles ago. I've repeatedly checked the >> motor mounts, bought new ones >> and stached em after I found the current ones to be just fine...I simply >> assumed that it was normal >> for the inline four to be able to rock around back there...Not great, but >> perhaps just a poor design. >> I found the right side rear cast aluminum motor mount had sheered the >> mounting bolts right at the >> block..leaving the right side of the motor hanging.....As I began trying >> to see how to fix that, I >> happened to find, in the Bently, a short 2 page write up on the diesel >> motor install/remove...and >> Whoa!..right there in the book it shows a thing they call the Engine >> Support mount...Mine NEVER had >> one...And I, for one, have never encountered any installation that uses >> the oil pan as a stressed >> mounting member..a weight-bearing part of the engine mounting set up...It >> is kind of a transverse >> strap, from rail to rail that the flat bottom of the diesel motor oil pan >> just sits on...takes up >> some of the weight, I guess and keeps it from rocking? We shall see... >> So anyhow, I limped back to my campsite and using some construction wood >> I had around and some >> extra motorcycle tiedown straps...I have now a fine looking '2x4 engine >> support mount'...Gotta love >> the vans... >> If I were home with all my tools, I could have done a permanent fix with >> ease...but since I am >> camping, I will have to depend on the local mechanics to try to >> "easy-out" >> the broken mount bolts >> out of the block, and to fabricate a strap to sit the pan onto rather >> than >> my 'special' 2x4 racing >> mount... >> >> Happy new year everyone, >> Don Hanson >
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