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Subject:Re: CV Bolts (Stripping For Attention)
From:Mike Collum
Date:Thu, 27 Mar 2008 10:35:56 -0400

If you want to get them out easily ... and have tools that you'll use
for many other things, too ... get a set of "Impact" grade boltouts.
They're fluted and fit over the outside of the Allen bolts.  The regular
boltouts require a wrench and only have a round hole in their backs so
they don't work well in confined spaces.  The impact boltouts can be
driven with a regular ratchet or ratchet and extension.  They're found
in Sears stores with pneumatic tools.

Here is just one site where you can see them:

http://www.mallicious.com/prod/1612923/

Of course, you can also find them at Sears' site.

Mike

Miguel Pacheco wrote:
> Installing Front Left Axle Assembly on 90 Syncro :
> I have a box full of the Triple Square style bolts ready to replace the
> infamous allen head ones. Attempt at first Allen=stripped. Attempt #2
> Allen=stripped! But, that's Ok because it's the end of my '2hr after work
> window' and it's time for my ROTR (that's rum on the rocks!)
> Now it is a new day and I have 10hrs before the end of my workday, and the
> beginning of another 2hr work window, to search for interesting tips to help
> me out of this bind. Anyone know of any tricks to remove these stripped
> allen head bolts?
> I've done this job quite a few times and never had this problem, not once.
> As always, I soak these with penetrant, clean the recess meticulously, tap
> the allen socket into place and gently (never using an air ratched)tug until
> the bolt releases. Oddly enough, this was to be my first replacement of
> these with the Triple Square style.........
> Thanks!
> Miguel..stripping for attention
>