Skip to main content
Gerry | Vanagon
Checking account...
← vanagon.com home · Continue the discussion in the forum
Subject:Re: 87 Westy Engine/Trans removal Day 1 - or Boy, do I miss my 67 Westy!!!
From:Frank Condelli
Date:Sat, 19 Jul 2008 07:16:12 EDT

In a message dated 18/07/2008 2:58:59 P.M. Central Standard Time,
LISTSERV@GERRY.VANAGON.COM writes:

As I was  removing the 100th coolant hose (BTW did I mention how much I hate
spring  clamps!!! Yes, wet toilet, paper cold pizza, warm beer and friggin'
spring  clamps!! (all of which are pointing in an inaccessible  direction)

            Richard,  those spring clamps can be a PITA.   BUT, they are the
best hose  clamps you can have.  Do not under any circumstances replace them
!!!!  If you need new ones they are available from VW.   There are six
different sizes, see my _Vanagon Items Forsale_
(http://members.aol.com/Fkc43/sales.htm)  website  under the "Cooling System" header.  To make working with those
spring  clamps more fun you need the proper spring clamp tools.  Hand held
ones looking like pliers with different angled jaws are available, remote cable
operated ones also, these come from SEARS or good tool suppliers. And, to make
 some of those clamps work easier, the small tab that stops the clamp from
opening all the way can be cut of with a cut off wheel on a die grinder to
allow  the clamp to open more allowing it to slip down the hose over the nipple
bubble.  They were intended to be put on the hose in the proper place and  the
hose and clamp together moved into location.  However when removing old  hoses
the hose is usually stuck to the nipple and removing it without first
getting the hose clamp out of the way is impossible or difficult or  impossible.
When installing the hoses onto any aluminium nipples use  Loctite Grey RTV
Silicon Sealant made for use on aluminium.  This will stop  any corrosion of the
aluminium nipple as your seeing on the nipples of the old  engine.  No sealant
is needed where hoses connect to plastic nipples.   ALL HOSES should be
inspected for integrity, the ends cleaned thoroughly so  no corrosion is left behind
to impede connection to the new nipple or the  hose should be replaced with a
new one.

    One more suggestion while I have your  attention.  ALL and I mean ALL of
the metal pipes, brackets, flanges,  pulleys, plenum, intake runners, etc.
made from metal that rusts and was  painted originally, or plated and corroded
such as the push rod tube covers,  engine lower tins, muffler shield, coolant
tank support, etc., SHOULD ALL be  cleaned, wire brushed, sandblasted, then
coated with POR-15 !  I do this on  all quality engine rebuild jobs.  Then you
will always have a real pretty,  clean looking engine.  Just a simple wash with a
pressure sprayer and viola  - CLEAN & SHINNY !

_http://picasaweb.google.com/Frankcondelli/POR15edParts_
(http://picasaweb.google.com/Frankcondelli/POR15edParts)

Enjoy your father son project - You will be happy with the results when  your
done.

Cheers,

Frank  Condelli
Almonte, Ontario, Canada
'87 Westy & Lionel Trains (_Collection for sale_
(http://members.aol.com/Fkc43/trainsal.htm) )
_Frank Condelli &  Associates_ (http://members.aol.com/Fkc43/busindex.html)
- Vanagon/Vanagon Westfalia Service in the Ottawa Valley
_Vanagon Stainless Steel Exhaust  Systems_
(http://members.aol.com/Fkc43/exhaust.htm)
_BusFusion_ (http://members.aol.com/BusFusion/bfhome.htm)  a VW Camper
camping event, Almonte, ON, June 12 ~ 15,  2008