

| Subject: | Re: fiberglass repair on poptop |
| From: | Scott Daniel - Turbovans |
| Date: | Fri, 5 Sep 2008 11:11:05 -0700 |
If it's just a 5/16th inch hole that's going to be cover by a large diameter washer anyway, I'd just use two-part epoxy, like JB Weld. No need to get 'all technical' .........just a good material that's strong and lasting. I think JB well will bond to fiberglass well enough. oh.........here's a great trick - to give any two-part mix material for 'body' ..............mix fine sawdust into it to make it thicker so it'll stay where you want ( though JB Weld does that anyway ) ......or micro-balloons,,,,,,,,tiny pieces of Styrofoam-like material that's for making fiberglass resin thicker, so it's have some 'body' ........or flour even.............but I think ordinary ole JB weld by itself will be simple, strong, appropriate tech, etc. I often mix WestSystem marine epoxy and teak sawdust. That combination of materials is so rugged and durable, I patch concrete with it . I could-should to the gas strut thing too for a Westy top or two of mine . Got a link that you can post easily, for the kit ? thnx, Scott www.turbovans.com ----- Original Message ----- From: "Joy Hecht" <hecht.joy@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Thursday, September 04, 2008 4:15 PM Subject: fiberglass repair on poptop > Hi folks, > > I've got a hole in my poptop that I'm looking for a way to plug. I > ordered > one of the poptop strut kits, followed the instructions, and it turned out > the struts that came with it were shorter than the dimensions given for > the > holes to attach them. I attached the first strut andchecked that all was > well before drilling the second hole, and found the problem. > > The hole should center at a spot 5/16 of an inch away from the existing > hole. I've emailed the person who assembles the kits and asked him to > send > me struts long enough to match his instructions, but if I can patch the > hole > and drill a new one, that might be better. And probably quicker. > > The kit includes large fender washers that go on both sides of the hole in > the poptop, and they would cover the patched hole as well providing some > support. > > Does anyone have suggestions for how to do this? Ideally I'd like to put > in > a metal plug the dimensions of the hole (5/16") and the depth of the > fiberglass. But I'm guessing a fiberglass plug, or one of some other > material, might be more realistic. > > Suggestions? > > And if you're thinking of buying one of those kits, pmail me and I'll > explain more precisely what is wrong with the instructions so you don't do > the same thing. > > > > > Joy
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