

| Subject: | Re: Refilling manual transmission fluid |
| From: | Greg Potts |
| Date: | Sat, 20 Sep 2008 13:16:38 -0400 |
Thanks everyone for their helpful replies. The diagram in the bentley had me looking on the TOP of the transmission for the filler. Once I hit google for advice I got a better idea of how to go about it. Unfortunately, I didn't anticipate how much my ramps would flow the fluid to the front of the van. When I removed the filler plug it gushed at least a quart onto my driveway before I could run for a basin. (I always was told to remove the filler first, so that I won't get stuck with a dry transmission if for some reason the drain comes out and the filler won't.) Man, does that stuff ever reek! Once I had the filler out I removed the drain, and the plug had a LOT of metal filings on it: http://www.pottsfamily.ca/Vanagon/transplug.jpg But at least the chunks are small. And Frank was right, it isn't getting any quieter. Is there anyone here able to help haul a transmission from Allentown PA to Westies at Watkins? Next on the agenda: replace the temp sender II and change the engine oil. Sure is a lovely day out there today!! Happy Trails, Greg Potts 1973/74/79 Westfakia "Bob the Tomato" 1987 Wolfsburg Weekender Hardtop www.busesofthecorn.com www.pottsfamily.ca Frank Condelli wrote: > In a message dated 19/09/2008 9:45:05 P.M. Central Standard Time, > LISTSERV@GERRY.VANAGON.COM writes: > > Greg, yes, very simple. There are two 17mm socket plugs. Use a > 17mm allen key, cut off a piece about 1 ~ 2" long with box spanner. One plug is > dead centre bottom just behind the bell housing to drain and the other to > fill is behind the shift rod on the RH side sort of midway up. Make sure you > can remove the filler before draining. Let drain for at least 1/2 hour and > have the front jacked up slightly. Use only Redline MT90 GL4 Synthetic oil to > refill. It is by far the best for this tranny. Have the van sitting level. > Fill with a long plastic hose until overflowing. Let drain until no more > is coming out of the fill hole. Use anti-seize on both drain and fill plugs > for future ease of removal. If the tranny is whining it could very well be > the input shaft main bearing has been scored. This bearing being very large > and robust will most likely last a long time even though it has been scored. > So, don't be surprised if the whining does not go away. Is there leaking > from the seals or case anywhere that may have lowered the fluid level to have > caused the bearing to score ? That bearing is the one most susceptible to > damage from lack of oil. >
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