

| Subject: | Re: DJ-code WBX technical specs |
| From: | Scott Daniel - Turbovans |
| Date: | Sat, 20 Dec 2008 14:00:57 -0800 |
must be translated from German then, if they think 'not continuous' and 'intermittent' are the same thing. ( they are of course, but we tend to think of 'intermittent as something that doesn't work properly part of the time. ) just checking to see who's reading ! :-) ----- Original Message ----- From: "Jim Akiba" <syncrolist@bostig.com> To: "Scott Daniel - Turbovans" <scottdaniel@turbovans.com> Cc: <vanagon@gerry.vanagon.com> Sent: Saturday, December 20, 2008 12:51 PM Subject: Re: DJ-code WBX technical specs > "type: multi-point fuel injection - intermittient" > > Meaning not continuous injection (CIS) > > "air metering: flow" > > Meaning flapper for flow measurement not mass air, speed density, etc > > Jim Akiba > > On Sat, Dec 20, 2008 at 2:14 PM, Scott Daniel - Turbovans > <scottdaniel@turbovans.com> wrote: >> this is interesting, from your list : >> " intermittient >> air metering: flow" >> >> Wonder what that means. >> : >> >> ----- Original Message ----- >> From: "Chris S" <szpejankowski@GMAIL.COM> >> To: <vanagon@GERRY.VANAGON.COM> >> Sent: Saturday, December 20, 2008 9:36 AM >> Subject: DJ-code WBX technical specs >> >> >>> The gentleman from whom I bought my engine sent me technical specs for >>> the mysterious and marvelous DJ-code WBX. I know there's been some >>> interest in the "secrets" (higher compression, different ECU, timing, >>> maybe others?) behind the higher power output as it would be useful to >>> apply them to a WBX during rebuild. As promised, I'm posting it here >>> both for future reference and analysis. >>> >>> Please keep in mind these apply to DJ-code WBX running the original >>> DJ-code harness and ECU, which is different from 2.1l MV and 1.9l DH >>> WBX. >>> >>> DJ Engine - 2.1l Waterboxer - FI >>> Technical Specifications >>> >>> Vehicle Identification >>> >>> capacity: 2109cc >>> mumber of cylinders/type: 4/overhead valve >>> production run: 2/1985 - 10/1992 >>> output: 82kW - 112bhp DIN @4800 RPM >>> torque: 174Nm - 128 lb-ft @2800 RPM >>> bore: 94 mm >>> stroke: 76 mm >>> compression ratio: 10.5:1 >>> minimum octane: 98 RON - 93 (R+M)/2 >>> ignition type: transistorized hall effect >>> trigger location: distributor >>> fuel system: Bosch Digijet Injection >>> type: multi-point fuel injection - intermittient >>> air metering: flow >>> >>> Valve timing at 1mm lift in degrees >>> >>> inlet open: 10 BTDC >>> inlet close: 48 ABDC >>> exhaust open: 50 BBDC >>> exhaust close: 0 ATDC >>> >>> Valve dimensions >>> >>> inlet diameter: 40 mm >>> exhaust diameter: 34mm >>> >>> Tuning and Emission >>> >>> ignition coil supply voltage: 11v >>> primary resistance: coil green label .5 - .8 ohm - coil grey label: .6 - >>> .8 ohm >>> secondary ressistance: coil green label 2400 - 3500 ohm - coil grey >>> label: 6900 - 8500 ohm >>> firing order: 1 - 4 - 3 - 2 >>> distributor part number: Bosch 0 237 022 054 >>> ignition timing: 10 +/- 1 BTDC @ 800 RPM without vacuum (see note) >>> ignition advance checks: 0 - 2 @ 1050 RPM w/o vacuum and basic timing >>> 2 - 6 @1300 RPM w/o vacuum and basic timing >>> 12 - 16 @2400 RPM w/o vacumm and basic timing >>> vacuum advance range: 12 - 16 engine degrees (9-11) >>> idle speed: 800 +/- 50 RPM >>> oil temp for CO test: 80C - 176F >>> CO content @ idle: 2 +/- .5 % volume >>> HC content @ idle: 300 ppm >>> >>> Service checks and adjustments >>> >>> spark plugs: Bosch W5DCO / W7CCO >>> electrode gap: .7mm >>> valve clearance: hydraulic >>> compression: 11 - 14 bar (150 psi - 195 psi) >>> oil pressure: 2 bar @ 2000 rpm @ 80C/176F >>> >>> Lubricants and capacities >>> >>> engine oil: 10w30 (sf) >>> oil capacity with filter: 4.5 litres >>> gearbox oil: 80W - 90W >>> gearbox oil capacity: 3 litres (Syncro 4.5 litres) >>> autobox oil grade: Dexron (final drive 90W) >>> autobox oil capacity: 3 litres >>> >>> Notes >>> >>> When setting ignition timing on vehicles with DIS (digital idle >>> stabilisation) the two connectors of the DIS unit must be removed and >>> plugged together. >>> >>> Disconnect engine crankcase breather and plug on side of air cleaner. >>> >>> -- >>> Chris S. >>> Disclaimer: "Death and serious injury may occur" >>
Have something to add on this topic today? Revive this thread in the forum »