

| Subject: | Re: Where does this relay go? |
| From: | Jim Felder |
| Date: | Sat, 21 Feb 2009 20:02:21 -0600 |
David, it's a 1983 diesel. Jim On Sat, Feb 21, 2009 at 7:51 PM, David Beierl <dbeierl@attglobal.net> wrote: > At 08:13 PM 2/21/2009, Jim Felder wrote: >> >> the coolant light blinked slowly at first, but as the engine heated >> and the temp needle rose, the blinking became more and more of a >> constant red light until, at needle center, it was on full time. When >> I reached my destination, I turned it off and restarted and it was >> fine ever since. > > Fascinating. I've never heard of like behavior. What year is this beast? > > >> I don't know what's in the control module, but I doubt that it is >> really a relay... > > It's not. It's a rather fancy circuit that sends a very high-impedance > (weak, if you will) square wave out on the active level sender terminal. If > that square wave is tied to any constant level between ground and +12 > through a resistance of about 180K or less it will be quenched, and the > gauge driver remains inactive and floats with the temp sender output. > However if the square wave continues for several seconds without being > quenched, the gauge driver goes active and pulls the sender line down to a > level corresponding to an overheat condition (not all the way to ground, > which would burn up the gauge). That triggers the flashing light in the > gauge, which flashes for several seconds whenever it's triggered (and it's > this behavior that gets out of hand inside the gauge and leads to constant > flashing for no cause). > > At this point the old (large) and new (small) controllers part company. The > old one applies a steady overheat signal until the square wave can > reestablish itself, which drives the needle into the hot zone. The new one > applies an intermittent signal which keeps triggering the blinker without > greatly affecting the gauge reading. The new one also latches on, so the > blinking will continue until key-off regardless of what the level sender > sees. > > I had a lot of enjoyment tracing out and analyzing the interior circuit of > the old-type controller. It was cleverly done. I haven't seen inside the > newer one, but I suspect they put things into a single no-doubt-proprietary > chip that were wired out on the old one, since the new one is half the size > and does more. > > -- > David Beierl - Providence RI USA -- http://pws.prserv.net/synergy/Vanagon/ > '89 Whitestar "Scamp" >
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