Skip to main content
Gerry | Vanagon
Checking account...
← vanagon.com home · Continue the discussion in the forum
Subject:Re: Fuel gauge sender ground location
From:David Clarkson
Date:Fri, 6 Mar 2009 22:14:11 EST

Shortly after dropping my fuel tank to replace each and every fuel line all
the way to the injectors my gauge is not nearly as accurate. I checked all of
the connections and terminals and all were clean and in good shape. I'm sure
that the gauge works off of resistance so I also need to find this connection
 and a bad ground in the circuit is bound to be suspect. So do I need to drop
the  tank again to check this ground point? Not sure based on Neil's photo.
Mine is a  90 Westy BTW. Thanks fellow Vanagonauts!

David Clarkson
90 Westy 264,000 miles and wanting to be grounded for life! Ha Ha...

In a message dated 3/6/2009 1:34:32 P.M. Eastern Standard Time,
musomuso@GMAIL.COM writes:

On Thu,  Mar 5, 2009 at 7:52 PM, Philip Zimmerman
<philzimm1@oberon.ark.com>  wrote:
> Date:         Thu, 5 Mar 2009 15:55:17  -0500
>
> David ably typed:
>
> Can anyone point me  exactly to the grounding point location for the
> fuel gauge sender on  '89 2WD? I'm having trouble interpreting the
> drawing in Bentley, and  the snow isn't conducive to rolling freely
> around under the beast just  now.
>
> Any further info about the physical path of the line from  panel to
> sender to ground, and where it might be accessible without  dropping the
> tank, would be gratefully received.
>
> --  David Beierl - Providence RI USA --
>  http://pws.prserv.net/synergy/Vanagon/ '89 Po' White Star "Scamp"
>  -------------------------------
......

> The physical ground  point for the gauge sender ('87 2WD confirmed) is
> located on the  inside, driver's side Main longitudinal Frame-Rail.
> About halfway  between the front/rear ends of the fuel tank.
> Machine-Screwed onto the  lower flange of the Frame-Rail (top side of
> the lower-rail). My best  recall says: this ground wire exits one of the
> (2-3) Wire-Looms that  run along the inside of the left (drivers-side)
> Frame-Rail. Exits the  loom, just behind the transverse rail, in front
> of the Fuel Tank. Both  leads to the Sender exit the loom at this point.
> Two wires run  directly to the Sender, the ground wire loops into and
> out of the loom  at this same point. Page 97.8 in the Bentley does give
> a few hints to  the location, I'm attempting to describe above. A
> possible confusion  is the Bentley writes: "to ground point on *cross
> member*, from fuel  gauge sender".
> From my best recall, the ground point is on the Main  Frame-Rail, not
> the cross member.
>
> Again from an aging  recall, this ground wire is not visible from below
> as the fuel tank  blocks all access to this region along the Frame-Rail.
> This ground  wire is accessible from above, reaching in through the
> Driver's Side  Wheel Well.... amongst the fuel vent lines, a single
> brown wire  covered with crusty undercoating will be found..... felt!
> Don't recall  actually being able to see this wire (directly) from the
> wheel-well  without the use of a mirror and additional lighting..... but
> one can  feel it..... Gads, I gotta get a life!!!!!!

Ok.

So P 97.127  in Bentley shows the fuel sender ground at "29" which is
"near Digifant  control unit".  A misprint? Or is my Vanagon
"geography"  off?

Here's a pic of my '81. I moved the fuel sender ground wire  forward
when I had the gas tank out, but am almost certain it's the  ground
wire in  question.

http://tubaneil.googlepages.com/FuelLevelSenderGround.jpg/FuelLevelSenderGroun
d-full;init:.jpg

Is  this near where you found your wire  Phil?

Neil.

--
Neil Nicholson '81 VanaJetta  2.0  "Jaco"

http://tubaneil.googlepages.com/

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines

**************Need a job? Find employment help in your area.
(http://yellowpages.aol.com/search?query=employment_agencies&ncid=emlcntusyelp00000005)