

| Subject: | Re: Mostly successful manual trans replacement |
| From: | Roger Whittaker |
| Date: | Tue, 10 Mar 2009 21:18:09 -0700 |
:) well done -- had to do this twice on the side of the road with the 69 bay glad yours was a success :) yours On Tue, Mar 10, 2009 at 9:52 PM, Edward Duntz <eduntz@hotmail.com> wrote: > Thanks to everyone who sent procedures and advice. My replacement manual > transmission (reportedly recently rebuilt) went in the '85 today. With the > help of my father and his friend's lift, it wasn't too bad. About seven > hours including some standing arouind time. Here are the things that were > most difficult: > > A little hard to maneuver, but not too bad. Van was on a drive-on lift, > with > braces across with jacks for the engine and trans. > > As many have discussed today, the clutch lever was very difficult to get > off > the shaft. Using levers and pullers did nothing. My father's friend got it > red hot with a welding torch and it finally came off. It bent the cross > shaft, but fortunately we weren't re-using it- it was on the replacement > trans. > > Upper starter bolt was a pain, but do-able. > > Forgot to check on starter bushing. Peeked back in and didn't see one, but > didn't want to hold things up on re-assembly. I think it can live without > one for a while, and will pull starter and install bushing later. > > Reverse light switch on new trans was slightly different. Old one had bare > terminals, and a "normal/large" size. New one had plastic surrounding > smaller terminals, which the old wires/terminals wouldn't have fit. Re-used > old switch, which was working fine. But now back-up lights are on all the > time. Was too late in the evening to diagnose, so pulled a wire off the > switch. Will check operation of switch and go from there. > > All in all, wasn't too bad. Glad I did it and saved money over a > professional mechanic. If I had good garage spaceof my own, I might try > more. May have to replace engine with good used one in the next year or > two- > might try that, too. > > Ed in CT > -- roger w From Proverbs: Under three things the earth trembles, under four it cannot bear up: a servant who becomes king ... ---------------------------------------------------------- Explore printed work at: http://www.prliving.ca/ View the growing list of video work at: http://revver.com/find/video/?query=LastonLastof&search_on=owners and ... older work at http://video.google.com/videoplay?docid=-7135104650374818257 http://video.google.com/videoplay?docid=3259745150182742364
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