

| Subject: | Re: Yeah! It's a water pump weekend! (questions of course) |
| From: | Scott Daniel - Turbovans |
| Date: | Fri, 10 Jul 2009 18:27:37 -0700 |
re a 3/8" drive universal / swivel that'll likely get the job done, but the real nice tool to have is a short 13mm universal drive socket .... the swivel and socket in one piece. I got one from Snap-On Tools years ago ............very spending but worth it in the long one, plus it's guaranteed forever. re Removing the pulley from the water pump. Didn't have really big > adjustable plier/grip, and tried with the belt on, and some other stuff - > nada. I ended up using some really narrow vice grip pliers and wedged > them > in between the pulley mount and the water pump body and that stopped it > from > turning so I could get the pulley bolts out. To hold the water pump pulley from turning .......all you do is put a socket ( on a ratchet ) on one bolt............... then put a large screw driver against the side of the socket , with the tip on one of the other bolt heads. This holds it perfectly from turning while you loosen the first nut ............I hope I don't need to say, loosen all 3 first..........don't remove any until all 3 are loosened. A square shaft large screwdriver is perfect for this. A round shaft one will work, but a square shaft large screw driver is what you really want. Cheap ones are like $ 3.50 at China Freight and Salvage. re,,,,,,,,,,,,,,,,,,,, the hose / pipe going to the right head, I got it loosened, I just can't > turn it out of the way. Ben's place says to swivel it out of the way, > can't > accomplish that yet, since it is so cramped under the damper pully I just > can't figure a way to twist (turn) it yet since it is stuck to the little > coupler hose on the other end. Did you loosen the hose clamps in the short hose ? ? .........it's neccessary to do this step. On some there is a bump on the right side metal pipe.....to keep the hose from sliding up the pipe. Ddon't run afoul of that pump. It's hard to see as well. Not a problem though, unless you are trying to slide the hose up the pipe to the right. Lube the heck out of all rubber and everything with WD-40. On metal, I use penetrating oil, so no penetrating oil on rubber..........wd-40 on rubber. Makes it way easier to work on. scott www.turbovans.com ----- Original Message ----- From: "Roland" <syncronicity1@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Friday, July 10, 2009 4:12 PM Subject: Yeah! It's a water pump weekend! (questions of course) > Hello folks, > > The subject line sounds too much like Chevy Chase's summer vacation, but > I've been procrastinating too long. It is going well, thanks to: > http://www.benplace.com/water_pump.htm, and > http://volksweb.relitech.com/19wpump.htm, some archive stuff and a couple > of > thesamba threads. > > Got it all undone, except the 2 bottom nuts on the water pump itself. Got > the top nut off with my usual 13mm socket, but it won't fit on the lower > left nut because there isn't enough clearance next to the WP housing. And > I > can't get it on the bottom right nut, using various extensions, because > the > damper pulley is in the way. So I am heading to sears, and then harbor > freight if needed, to buy: > - a thin walled 13 mm socket > - a 3/8" drive universal / swivel (to get the lower right nut). > Does this sound to anyone like it might do the job to get those last 2 > off? > > Lessons learned along the way: > - Removing the pulley from the water pump. Didn't have really big > adjustable plier/grip, and tried with the belt on, and some other stuff - > nada. I ended up using some really narrow vice grip pliers and wedged > them > in between the pulley mount and the water pump body and that stopped it > from > turning so I could get the pulley bolts out. > - didn't see it in the various instructions, but the little hose that > comes > out the top of the water pump and goes to the oil cooler. I had to remove > it from the oil cooler else impossible to access the lower left water pump > mounting bolt. > - the wire to the oil pressure sensor (I think that's what it is) was > laying > directly on the bottom right WP mounting bolt, preventing any socket from > getting on the nut, had to remove that wire. > - the hose / pipe going to the right head, I got it loosened, I just can't > turn it out of the way. Ben's place says to swivel it out of the way, > can't > accomplish that yet, since it is so cramped under the damper pully I just > can't figure a way to twist (turn) it yet since it is stuck to the little > coupler hose on the other end. > > So far, so good, pleased so far, just gotta get those 2 nuts off of the > water pump itself and it should come free. > > Please any and all comments / suggestions welcome! > > Roland
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