Bruce,

I reproduced all the bends in that long brake line on my ex '85GL
using some 3/16 tubing. I took it to a friend who has a bubble flare
tool and I was all set. If you can get the old line out in one piece
it would help get the bends right. You might also consider using a
copper-nickel alloy tube as it's much easier to bend and does not
rust. See http://store.fedhillusa.com/  I have not used this yet but
when I replace the line on my '91 I plan to.

John Meeks
'91 Multivan
Northern Michigan

Vanagon Rescue Squad
http://www.vanagonauts.com/Vanagon_Rescue_Squad74.htm

Radio Call:KC8ZFN

On Wed, Jul 15, 2009 at 1:47 AM, Bruce Todd<beeceetee@gmail.com> wrote:
> Okay - the gas tank has been removed from my van (86 syncro) - lots of
> prying - that thing is stuck in there plenty tight and talk about 23 years
> of dirt and dust.
>
> So whilst playing with the tank, I became very familiar with the three-way
> coupling which transfers brake fluid to both rear brakes. �Can anyone tell
> me whether they have ever replaced the very long brake-line (about
> 2.8m) from the coupling at the rear to basically whatever brake component it
> connects to - some type of cylinder roughly somewhere underneath the front
> passenger seat.
>
> Anyway is there a part out there or do folks manufacture these themselves?
> Mine is pretty corroded and with the motor, transmission and tank out - now
> is the time to replace. �If someone can steer me in the right direction I'd
> be most happy.
>
> Mucho gracias.
>
> B (who is having a celebratory beer because the tank is out" T
>