

| Subject: | Re: Brocken wires |
| From: | Dave Mcneely |
| Date: | Fri, 9 Oct 2009 10:10:58 -0400 |
Checked the fuses? On Fri, Oct 9, 2009 at 1:30 AM, Arkady Mirvis wrote: > Fellow listees, > > How common is the problem with wires breacking between the driver side > door and the body? In my 1987 Westy the left door speaker isn't > working and the window motor in the passenger side door doesn't > operate the glass. I do suspect the wires are broken due frequent door > on and off during many years. Recently I was offered by my friend to > take any part I wanted from a burned down Westy. I took off the part > of the harness between the driver side door and the body. 10 wires > were broken! The insulation was hard as a rock! It is my opinion that > the rubber around the harness is too short and should have been longer > and going down. That way the harness would twist and last much longer. > This can't be changed easily. I suspect that VW installs wires with > same insulation for hot and cold climates. In the North, at sub-zero > temperatures the insulation will crack and in that place the wire will > break very soon. VW installed cheap wire with a few conductors. The > right design would have been a fine, multi-conductor wire with > flexible at all temperatures insulation. Does anyone knows of the best > type wire for eliminating wire breackage problem? If anyone had the > problem, what was the method to correct it? Thank in advance. > > Ark (the heaterman )
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