

| Subject: | Re: Introductions |
| From: | Don Hanson |
| Date: | Wed, 18 Nov 2009 20:04:56 -0800 |
The vent cover on the rear pillar is easy to take off..four screws. You can put a filter behind there and acces should be easy. You can take the air from the filter to the intake with what is called brake cooling duct. Flexible hose with a wound spring inside to keep it from collapsing. Google for brake cooling duct or look at Pegassus Racing, for one source. I have the intake of my inline gas 1.8liter motor plumbed like that . Tell us more about your turbo or blower... Don Hanson On Wed, Nov 18, 2009 at 11:54 AM, Matt Thyer <matt_thyer@hotmail.com> wrote: > Howdy Folks, > > I wanted to take a moment to make your online acquaintances' as well as > introduce myself and my new Vanagon (as yet unnamed). Last weekend I made > my way down to southern California to pick-up a 1983 L Diesel. I took > delivery after looking the vehicle over and then drove it about 2000 miles > back up to central Washington State. For the most part the vehicle is in > pretty good shape. It's been through about 50% of a Westfakia conversion > and my plans are to strip it down and then complete a custom camper > conversion. > > Presently I have three persistent problems that I need to address: > > Minor Diesel leak from near the fuel pump: There appears to be a slight > leak somewhere near the fuel pump/injector unit. Right now this means that > a small amount of fuel is being spilled on the engine. For obvious reasons > I'm going to take care of this one pretty soon. > > Shift box and bushing are crappy: The biggest and most annoying problem > here > is that you have to hold the stick in 4th gear when traveling at speed. > Otherwise the stick shift pops out of 4th. I'm pretty certain this is > caused by wear on the bushing, but feel free to offer up advice as you feel > necessary. Additionally, reverse is a pain in the rear end to find. This > is most likely the result of worn shift box parts as there's some play in > the stick, but once you find it the gear works great. > > Poorly designed air intake for the added diesel turbo: The last owner > installed a turbo blower on the engine. It's really nice, it turned a > diesel slug into something with a little more oomph behind it. That said > the aspiration requirements of the turbo exceed those of the engine before > the turbo. With the turbo he installed a large cone filter right above, > drum roll please, the exhaust. The solution here is going to require > customization. I figure I can take one of three options: > 1) Figure out a way to cover/protect the cone and get it to draw > from the air channel up the left side of the bus. > 2) Run a snorkel channel up the left side of the bus and put the > filter at the end of it. > 3) Replace the 1.6 L diesel turbo with a 1.9 L diesel. > > The last is the most expensive and while it has certain advantages, I'm not > convinced I want to incur the downtime or cost of the conversion. No > strike > that, all things considered that's a lot of money and time. I'm pretty > sure > I don't want to do it that way. The first and second solutions are nice > but > will probably require me to figure out a customized solution for > aspiration. > I'm a can do kind of guy, and if you have any suggestions please feel free > to offer them up. > > Rough calculation on the way up from SoCal is that I was getting around 31 > MPG. That's freakin amazing in my book. Tuned and running without a fuel > leak who knows what I'll get on the highway? I don't think I've been this > excited about a vehicle for a very long time. Once I've got the mechanical > under control I'm going to spend some time in the garage carving out a > light > weight pad of comfort and organization. I'm still looking for a good name > for it too. > > Best regards, > > Matt Thyer > Ellensburg, WA >
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