You were right! I ran all the suggestion with no luck. The last thing I added was an extra ground from the bottom nut on the starter to the negative post of the battery and started great! The only thing I need is to make it permanent line to some spot on the frame.
Thanks to everyone help.
See everyone at Bus Bur next weekend!! 
Kevin Plichta 

> Date: Sat, 13 Feb 2010 20:45:06 -0800
> From: becida@COMCAST.NET
> Subject: Re: Subject: Starter Help!
> To: vanagon@GERRY.VANAGON.COM
> 
> The starter gets it's ground thru the mount but I agree with you. I
> added a ground cable to my starter from the bottom mount bolt to the
> frame. An extra ground on something electrical will not hurt on a VW.
> 
> Rob
> becida@comcast.net
> 
> 
> At  2/13/2010 07:28 PM, chris and/or ruth wrote:
> >Subject: Starter Help!
> >-------------------------------------------------------------------------------------------------------
> >Check your ground. Put a heavy jumper on frame(not the engine) to
> >the starter body and try.  You can have all the 12 volt you need,
> >but without a good path to ground it's useless.
> >The ground strap to the engine may be broken.
> >When I spent 3 hours swapping in a known good starter and having
> >same results I regretted not applying Scott tubovan's remote starter
> >switch idea!! That is a good idea to put together before you need it.
> >Chris C
> >-----------------------------------------------------------------------------------------------------
> >
> >  My 91 starter not turning. I here the fuel pump come on, there is 12v
> >  at the
> >  main starter lead and less than 4 at the solenoid when turning the
> >  key. When
> >  I disconnect the solenoid lead and turn the key there 12v. So under a
> >  load
> >  is when I think is the problem but what ?? I had the starter tested at
> >  a
> >  shop and worked. Some history, this past fall the short braided cable
> >  between the starter and solenoid was replaced at a shop.
> >  Thanks again for your wisdom!!
> > >   > Kevin Plichta
> > >   >
                                          
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