

| Subject: | Re: WBX Input Shaft Worn. Ok to Cut To DV Length? |
| From: | Scott Daniel - Turbovans |
| Date: | Wed, 31 Mar 2010 14:16:38 -0700 |
sure, if the forward portion of your wbxr trans input shaft is worn there the pilot bearing goes .. ( it needs to be pretty smooth there for the pilot bearing ) ... do cut that off and turn it into a useable diesel vanagon input shaft. conveniently, it's about the distance that's thrashed on your wbxr shaft...the amount you want to cut off. VW must have planned for that ! I seldom ever replace input shaft seals. I rarely see a problem with those. and hey ...since parts quality is declining lately ... I trust a good part that's been in service for a few years more than what I might get these days. Bottom line - regarding that seal - seldom a issue in my experience. Pilot bearings seem to be generally weak on vanagons. I think the 3 main factors to make them last well are .. nice smooth surface on the input shaft ( it's pretty common to see that part trashed or badly worn ) a good working Clutch Dust Seal ! and a good synthetic grease in the needle rollers. Scott www.turbovans.com ----- Original Message ----- From: "neil n" <musomuso@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Wednesday, March 31, 2010 1:56 PM Subject: WBX Input Shaft Worn. Ok to Cut To DV Length? > Hi all. > > Am upgrading my '81 to a WBX (AB) transmission. Was going to install > DK shortened input shaft so I could keep the WBX shaft at original > but.... > > The WBX input shaft is worn (by PO). Pic: > > http://tinyurl.com/yf8lxk6 > > OD at pitted section (good part of shaft further in almost same OD): > 14.8 mm > OD at groove worn on shaft: 14.4 mm > OD midpoint of taper section near end: 14.3 mm > From shaft end to groove worn: 18 mm long. > > Is shaft worth saving as is? If not, maybe cut shorter to the DV > length? (for my Jetta engine swap). By my math, wear at groove is .4 > mm. Since end should be tapered, I see .5 mm difference between good > part of shaft and taper section. > > If it's not ok for a future WBX transmission, it would save me time as > clutch housing parts seem ok otherwise. (I would replace input shaft > seal) > > IIRC, the TOB was loose when I pulled this transmission from the parts > van. If that didn't cause the wear, would a failed pilot bearing do > this? > > Thanks, > > Neil. > > -- > Neil Nicholson '81 VanaJetta 2.0 "Jaco" > > http://tubaneil.googlepages.com/ > > http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines
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