

| Subject: | Re: How to modify Bosch regulator for remote sensing. |
| From: | Jake de Villiers |
| Date: | Sat, 12 Jun 2010 19:39:24 -0700 |
My Subaru alternator does a much better job than the original one. The wipers are a little faster and the lights a little brighter. Its also not going to smoke my ECU... On Sat, Jun 12, 2010 at 6:05 PM, Alistair Bell <albell@shaw.ca> wrote: > A few years ago I tried an aftermarket adjustable volt. reg. Looked > just like stock but for the addition of a tiny pot. that you adjusted > to get output you wanted. It worked fine for a while but then > something went wrong with it and it stopped outputting. > > I had it adjusted to 14.2 or so, when alt warm but not hot. Output > did go down a bit after alt. got hotter. > > I think the concept is good, I just may have got a bad one. I'd like > to try it again, it was only around $39. > > I bet my post is in the archives, I'll have a look. > > alistair > > > > On 12-Jun-10, at 1:41 PM, David Beierl wrote: > > At 03:57 PM 6/12/2010, mark drillock wrote: > >> One question I have is how high can the regulator be fooled into >> driving the output voltage of the alternator at the alternator? If >> during charging the wiring connection between the regulator sense >> point and the alternator output leg is somehow lost, what happens? >> In gas Vanagons the loss of the connection to the battery is a very >> real possibility and the ECU could still be on the alternator output >> side, so if the regulator could force the output voltage very high >> without knowing it I wonder if something bad might happen. In the >> stock configuration the regulator sees the charging voltage at a >> point internal to the alternator so a loss of the connection to >> battery does not mean a loss of the sense connection as well. Any >> data on this? >> > > Excellent point. Something bad could definitely happen. On this > unit and I presume all of them, if you float the input the alternator > will go to full output which with a small load might be a very high > voltage. The sense input draws 8-9 ma at 14.5v, so to failsafe it > would need a suitable resistor across where the internal bus was > cut. I'll figure out what suitable is, but it shouldn't be critical. > > Now if the sense lead is *grounded* that will definitely drive the > thing to full output. > > I haven't addressed the situation yet of the alternator output no > longer driving the battery, but the sense input still connected there > -- effectively it's the same as floating the input, since it will be > immediately carried down to the loaded battery voltage. Looks like > the systematic solution to that would be to get the 30 terminals of > the ECU/Fuel relays off the direct alternator wire and feed them from > up forward somewhere, either the fuse/relay panel 30 terminal or > direct from the battery. > > Another solution would be to use a diode to bridge the cut instead of > a resistor. That way the internal regulator voltage should never go > more than a diode drop above the regulator set point. Not ideal, > would want a warning probably; but not instant disaster either. And > put a quarter-amp fuse in the sense lead, so it would blow if the > lead was grounded. > > Have I missed anything? > > Yours, > David > -- Jake 1984 Vanagon GL 1.9 WBX 'The Grey Van' 1986 Westy Weekender/2.5 SOHC Suby 'Dixie' Crescent Beach, BC www.thebassspa.com www.crescentbeachguitar.com http://subyjake.googlepages.com/mydixiedarlin%27
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