

| Subject: | Re: seat belt replacement, tough anchor bolts |
| From: | Dave Mcneely |
| Date: | Thu, 17 Jun 2010 16:59:02 -0500 |
could it be that M11x1.25 was VWs response to the requirement of 7/16x20 or nearest metric equivalent that John described? My camper is a 1991, and it had (still has in most positions) the bolts with 8.8 stamped on the head. Sincerely, David McNeely ---- David Beierl <dbeierl@ATTGLOBAL.NET> wrote: > At 04:08 PM 6/17/2010, John Reynolds wrote: > >John - > >Who has has been involved in testing and design of "few" seat belt > >bolts for a few decades now. > > Dear John, > > Since when do UNF bolts come with grade 8.8 stamped on the bolt end? > > >I wrote: > >>Bolt is M11x1.25 grade 8.8 (which grade most bolts in the Vanagon are). > >> > >>Starting torque was 50 N-m, about 37 lb-ft. Removal effort was low > >>but very quickly increased to 15 and then 20 N-m as the slightly > >>corroded end of the bolt entered the hole. The bolt was warm when > >>it came out, reflecting the work done to remove it. > >> > >>Measured OD was .430" against a nominal 11 mm which is .433 (7/16 is .4375). > >> > >>More to come. > > > >The M11x1.25 bolt thread was chased with 7/16-20 (moderately > >interesting pics to follow). A 7/16-20 hole was made in mild steel > >(75% engagement depth) and tapped with a Craftsman carbon steel > >tap. The bolt was tried in the hole and entered freely. It could > >be spun in and out with great ease but did not feel sloppy. > > > >The bolt was then inserted to the same depth as the depth of the > >hole in the Vanagon, and torqued to failure. At 70 N-m (~52 lb-ft) > >the fastener pulled out of the steel. There was some thread > >deformation and rounding over on the bolt, but the threads in the > >steel were pulled out complete and could be unscrewed from the bolt. > > > >Conclusion: For this application it is acceptable and safe to use > >the existing M11x1.25 grade 8.8 bolt in a hole that has been chased > >with 7/16-20 tap, even though the thread forms are slightly > >different and the tap is just a touch large. The VW-specified > >nominal torque is 30 lb-ft. However an M-series grade 8.8 bolt > >corresponds to a UN (Unified National) grade 5 bolt, with three > >lines on the head. Using a grade UN grade 8 bolt will require more > >tightening torque to avoid potential fatigue failure (remote-to-zero > >possibility in this application) and the hole in the van might > >possibly not be strong enough for the increased torque. > > > > > >d > > Yours, > David -- David McNeely
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