

| Subject: | Re: How to deal with short ALT cable |
| From: | David Beierl |
| Date: | Mon, 12 Jul 2010 20:48:48 -0400 |
At 07:35 PM 7/12/2010 Monday, Raymond Paquette wrote: >But, when I solder stranded wire on a car, my connection often breaks >off (after a time). > >The wire is flexible, with strands that move independently from each >other, so there's no one spot that takes all the flex.. The solder >creates a solid mass with one flex point where the solder ends. > >FWIW, and not diminishing my overall awe at the wisdom of the collective. Rem acu tetigisti. Your observation is correct (and you have opened up a can of worms). The pros and cons of soldered vs crimped connections, and the correct technique for soldering a wire that will be used under vibrating conditions can be researched voluminously on the web; and you've put your finger on exactly the trouble spot. Let the contest begin...in gentlemanly fashion of course. I'll throw my hat in and say that it takes a great deal less specialized knowledge to make a good crimp joint than a good solder joint in wires that will be subjected to mechanical stresses, particularly vibration and bending stresses. Yours, David ps -- many years ago I had a catalog which listed a thirty-dollar pair of beryllium-copper "anti-wicking tweezers" to clamp around 20-ga stranded wires for soldering to NASA specs. Thirty dollars was quite a bit more then than it is now.
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