

| Subject: | Re: Vanagon Winter Storage and or annual inspection |
| From: | Roger Whittaker |
| Date: | Fri, 8 Oct 2010 13:23:29 -0700 |
dear list maker listee good list thnx On Fri, Oct 8, 2010 at 11:16 AM, Jack R. <jack007@comcast.net> wrote: > Found this on Samba... added a few things to the list. > > > > Any other suggestions on things to look for before a big trip or winter > storage? > > > > Engine Mechanical > > ___ _____ Any Abnormal noises > > ___ _____ Check for engine fluid leaks (Oil, Fuel) > > ___ _____ Compression test: (disconnect coil, remove ALL plugs) > > ___ _____ 1. Dry: 1____________ 2____________ 3____________ 4____________ > > ___ _____ 2. Oiled: 1____________ 2____________ 3____________ 4____________ > > ___ _____ Plug condition? (OK? Burnt? Oily? Sooty?) > > ___ _____ 1____________ 2____________ 3____________ 4____________ > > ___ _____ Oil Pressure: idle_______ 4000 RPM_______ > > ___ _____ P/S, Alt, & A/C Belts not cracked, not frayed, deflection correct > > ___ _____ Check water pump for leak at weep hole, pump noise/wine > > ___ _____ Visual check of fuel lines from pump-firewall-injectors!! If > original lines REPLACE!!! > > ___ _____ Fuel Pressure: _______ > > ___ _____ Visual check of Vacuum hoses/lines stiff? Patched? Capped? > Missing? Cracks on ends? > > > ___ _____ Visual check air intake system, AFM, check electrical > connections? > > > ___ _____ Vacuum Idle: _______ 4000 rpm: _______ > > ___ _____ Tune up parts Cap, Rotor, Plugs, Air Filter, distributor, coil > etc > > > ___ _____ Oil level/color > > ___ _____ Power steering fluid level/color > > > Electrical Systems > > ___ _____ Battery voltage ____________ volts, load test > > ___ _____ Alt/Chg Volts/Amps: idle____________ 4000 RPM____________ > > ___ _____ Engine compartment wiring harness not loose, not frayed, oxidized > > ___ _____ Engine compartment relays in the black box, check fuses for > corrosion and proper contact > > ___ _____ Starter motor/ wiring from battery/alternator > > ___ _____ Battery cables, ground points (Battery case, Cyl head, tranny, > dash star) > > ___ _____ Spark plugs (NGK - B6ES)/coil wires cracked, water spray test > check for sparks jumping ? > > > ___ _____ Check lights, bulb contact points, add di-electric grease where > needed > > > ___ _____ Visually inspect exposed wires, chassis grounds - clean and > reattach, O2 sensor wires, etc. > > > > > Cooling System > > 1. Flush and Fill Cooling System - use > http://yhst-1918367471896.stores.yahoo.net/peliang12.html also add > http://www.redlineoil.com/Products.aspx?pcid=10 (do this every 5 years > with > this coolant, every 2 years with other phosphate free coolants) > > > ___ _____ Cooling system pressure test & check for external leaks, pressure > cap > > ___ _____ Cooling Hoses no bulges or soft > > ___ _____ Check reservoir/expansion tank for cracks > > ___ _____ Check Rad Fan Motor on Hi-Low speed, Relay > > ___ _____ Check PH condition of coolant (Acidity/Phosphate) - or replace if > due > > ___ _____ Coolant level/color > > > > Braking System > > ___ _____ Brake disks/drums grooved? LF_____, RF______, LR______, RR______ > > ___ _____ Measure % Discs/Drums & Linings/Pads LF_____, RF______, LR______, > RR______ > > ___ _____ Visual check of rubber brake lines, cables for leaks, brittle, > cracked ? > > ___ _____ Master/Wheel cylinders Inspect for leaks from, brake pedal test > > ___ _____ Brake fluid level/color (Use Castrol LMA dot 3/4 fluid) > > Suspension/Steering > > ___ _____ Steering wheel play > > ___ _____ Tie rods inner & outer straight? Tie rod end boots intact? > > ___ _____ Ball joints upper & lower boots intact > > ___ _____ Control arm upper & lower bushings > > ___ _____ Engine and transmission mounts > > ___ _____ Front & Rear Suspension: Springs, Spring mount and Shocks > > ___ _____ Check shock absorber action (bounce test) and component leaks > > ___ _____ Check CV joints, 2 tight 360' turns each way. Any noise, cv boots > intact? > > ___ _____ Check power steering for leaks and noise, steering rack boots > intact > > ___ _____ Check front & rear wheel toe in/toe out > > ___ _____ Wheel bearings move wheel on hoist check wear/play, Axle bolts > torque, cotter pin in ? > > ___ _____ check Tires wear LT / "C" Tread? Bulges? Cracks? > > ___ _____ check Rims Bent? Rusted? Cracks? Wheel bolts up to torque ? > > > Auto Transmission > > ___ _____ check for slippage > > ___ _____ Check for leaks from all components > > ___ _____ Check for leak in tranny cooler aluminum heat exchanger > > ___ _____ Gear oil level/fluid color > > ___ _____ Transmission fluid level/color > > > Road Test > > ___ _____ Automatic transmission shift points? > > ___ _____ Any noises/vibrations when accelerating, coasting, decelerating, > braking? > > Any Other general comment recommendations > > > > Prior to Winter Storage: > > 2. Fill fuel tank and add 1 can of Seafoam to stabilize fuel > > 3. Change/Replace Fuel Filter - Every 5 years or 30k miles. Bosch PN: > 0-450-905-030 > > 4. Change Oil and Mann Filter (use TOTAL Quartz Racing (ELF) 10W-50 5L > Synthetic Motor Oil from S&G > > 5. Clean K&N Filter and re-oil, or install K&N Air Filter Part E-2475 > > 6. Treat all rubber with protecting conditioner (including weather > stripping) > > 7. Drain water storage tank > > 8. Hook up battery float charger > -- roger w From Proverbs: Under three things the earth trembles, under four it cannot bear up: a servant who becomes king ... ---------------------------------------------------------- Explore printed work at: http://www.prliving.ca/ View the growing list of video work at: http://revver.com/find/video/?query=LastonLastof&search_on=owners
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