

| Subject: | Re: Replace Heads or Engine? |
| From: | Scott Daniel - Turbovans |
| Date: | Sat, 13 Nov 2010 14:18:32 -0800 |
yes I know about that factor. I have some thoughts on it. the engine and whole package was inexpensive enough that I thought I'd give it a go. And ...there are ways to change the torque curve. It's just a conventional 4 stoke gasoine engine after all. I'm not that worried. I have been working on engines for about 45 years , perhaps even more. I should be able to figure something out. there's a 2.0 16valve too ......93 golf I believe. ----- Original Message ----- From: "Mike" <mbucchino@CHARTER.NET> To: <vanagon@GERRY.VANAGON.COM> Sent: Saturday, November 13, 2010 1:24 PM Subject: Re: Replace Heads or Engine? > Scott, > > Were you aware that the power band for the 16V DOHC engine is all wrong > for use with the Vanagon tranny gearing? > It's one of the worst engines to choose for this conversion. Ask the > folks who've done this one before, it's a well-known issue in the Vanagon > conversion world. > I had originally planned to to this one, myself, and changed my mind on > choice of engine after reading everything I could find on the subject. > If you change the gearing/ tranny, you may be able to find a happy > compromise for that engine. > > Mike B. > > -------------------------------------------------- > From: "Scott Daniel - Turbovans" <scottdaniel@TURBOVANS.COM> > Sent: Saturday, November 13, 2010 3:41 PM > To: <vanagon@GERRY.VANAGON.COM> > Subject: Re: Replace Heads or Engine? > >> I'll do one. >> I just quote a labor fee for the engine conversion job. >> Usually about $ 3,500. >> and there are parts and expenses on top of that. ...various new parts, >> ..say >> w. pump and t-stat, and who knows what ...lots of used engines are hacked >> up, missing things, tired head gasket etc. There some farmred out >> special >> welding , hoses ..fluids, and conversion parts from vendors sometimes, or >> diesel vanagon engine mounting parts ...etc... >> and someone has to supply an engine for the project. I like the customer >> to >> supply their engine .. >> I'll help them get a good one . I want them invested in it actually . >> I don't want them thinking 'it's a new car...all I have to do is pay the >> bill and drive it ' .. >> I want them to know that for it work well for them they need to take care >> of it, be half smart about it ... >> lEven done well......they are different than any pure factory stock car., >> which one should be able to 'just drive' and get fixed anywhere. I want >> them to understand it's a special deal, and takes care and understanding. >> Takes me a long, long time to get them really right. Not making any >> killing money-wise, but it is very rewarding work.....it's art even to >> me. >> I do turbo diesels, subaru's , inline four gas VW's .. >> they're pretty easy in a way actually - inline four gas VW's . It's the >> fine tuning and elegant construction of say , engine mounting sytem or >> exhasut system that takes time. Or say ..installing guages ...to do a >> nice >> job on that takes more than say , 45 minutes, to do it really nice. And >> half the vanagons need many things done to them as well. >> I'm slowly working on one for myself ...87 Jetta 16vavle DOHC 1.8 ..with >> CIS-E fuel injection .. >> 123 hp at 5,800 rpm ...something like that. Doing that at 50 degrees in >> a >> vanagon. If the CIS doesn't cooperate , I'll run it on Digifant. >> Southern Oregon. >> >> what fun ! >> Scott >> www.turbovans.com >> ----- Original Message ----- >> From: "Don Hanson" <dhanson928@GMAIL.COM> >> To: <vanagon@GERRY.VANAGON.COM> >> Sent: Saturday, November 13, 2010 8:42 AM >> Subject: Re: Replace Heads or Engine? >> >> >>> You are right, Mark. >>> >>> That is the drawback--either way, ...shops are expensive. I know of >>> none >>> that specialize in or even advertise for inline gas VW to Vanagon >>> conversions, in the US anyhow. >>> >>> I said in my post to Anthony..there is no kit like, for example, the >>> Bostig/Zetec. There is no Small Car or Kennady engineering Kit..though >>> K.E. >>> does offer an adapter of some sort that I am not familiar with...There >>> is >>> the recent start of an inline list on Google Groups...just getting >>> going..but no big vocal base of knowledgeable experienced swappers like >>> for >>> the Subie motors.. >>> >>> I don't even know if Tiico still is in business. >>> >>> Using the figures posted for rebuilt WBX motors and heads, however, plus >>> the shop time to exchange the motors, etc..I'd *guess* if you did find >>> a >>> shop with a VW and Vanagon savvy knowledgeable and willing mechanic who >>> wanted the work, you'd spend less having them install an inline and you >>> would have an 'argueably' better motor when done with the conversion. I >>> guessed "1/2 the cost" of the $4000 motor, + remove and replace...using >>> the >>> hours and cost of my own recent work to the inline in my van, working as >>> a >>> total neophyte without air tools or a hoist or even a good tools >>> set...And >>> putting in a large 'fudge-factor', too.. >>> >>> When I post Inline rap, I always get hammered. That's OK...I am going >>> off my own experience and second-hand experiences related to me by other >>> happy (and some few not so happy) inline gas Vanagon people. It's easy >>> to >>> say.."That won't work..." and people do say that..but I've found it >>> works >>> pretty well in my case and for most everyone else I know of, too..... >>> >>> I don't really imagine any numbers, Mark. I just guestimate, from my >>> own >>> 'backyard jackstand mechanic' experience messing with my van and its' >>> inline >>> install, that any decent shop could easily match or go under the cost of >>> a >>> "remove, rework and replace WBX" with a 'remove WBX, install inline' >>> job. >>> Once that was done, you might expect to have fewer ongoing motor-related >>> expenses... >>> >>> Finding a shop to do the work...that seems the hard part...And, if I >>> were >>> a shop, myself, I might be reluctant to take on one of these swaps. If >>> I >>> had plenty of other work, work right out of the "Flat Rate" Book, why >>> bother >>> with something unknown? You gotta pay the rent and 'sure thing' jobs >>> pay >>> the rent... >>> >>> Let's not start with a debate of relative merits of the various >>> engines, >>> though...I'd rather move on to "Tires"...or maybe "which oil is >>> best"...(grin, said in good cheer, grin) >>> >>> Don Hanson >>> >>> >>> On Sat, Nov 13, 2010 at 7:34 AM, mark drillock <mdrillock@cox.net> >>> wrote: >>> >>>> Don, please list all the shops you know of that will perform a decent >>>> conversion from wbx to an inline VW for the kind of numbers you >>>> imagine. >>>> >>>> People who do their own conversions can manage it fairly cheaply when >>>> they have the time and skills to do them as well as the time and >>>> inclination to round up all the pieces. The inline 4 is one of the >>>> least >>>> expensive ways for self conversions to be done. That assumes you place >>>> a >>>> low value on your own time, as many do. Shops on the other hand are >>>> another matter in my experience. They want to get paid! >>>> >>>> There have been self converters here with inline 4 gas VW engines since >>>> before I arrived. There would be even more except that a lot of >>>> attempts >>>> fail to give happy results within the allotted time. It is harder than >>>> you think. >>>> >>>> Mark >>>> >>>> >>>> >>>> Don Hanson wrote: >>>> >>>>> ...... >>>>> >>>>> >>>>> When I see "these" expense estimates to repair/replace the WBX >>>>> motors >>>>> and >>>>> compare them to what I've encountered myself or read about from >>>>> others, >>>>> it >>>>> 'pencils-out' that even starting from scratch, an inline VW is a much >>>>> less >>>>> expensive alternative. Like probably around half price, even the >>>>> first >>>>> time out, including gathering all the diesel van parts needed and >>>>> having >>>>> someone else do the work. >>>>> >>>>> ........... >>>>> >>>>
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