We've been discussing the same subject on a bug forum on the Samba;

http://www.thesamba.com/vw/forum/viewtopic.php?p=5033897#5033897

Mike B.

-----Original Message-----
From: John Rodgers
Sent: Tuesday, December 28, 2010 12:29 AM
To: vanagon@GERRY.VANAGON.COM
Subject: Replacement door panels

  I need to replace three door panels - one passenger and driver door,
and one sliding door panel. The panels are water damaged and
deteriorated. I need to acquire replacements and think I will just make
my own instead of trying to buy and have shipped so bulky an item. Has
anyone done this? I haven't found the right fiberboard yet so am looking
for a source. It appears the panel is a tempered fiber/hard board and is
between 1/8 and 1/4 inch thick - more towards the 1/8 inch rather than
the other way.  If anyone knows where to get this, or has a suggestion
on how to approach the replacing of the panels, please let me know. If I
make them, I still have to get them upholstered.

Thanks,

John

--
John Rodgers
Clayartist and Moldmaker
88'GL VW Bus Driver
Chelsea, AL
Http://www.moldhaus.com