

| Subject: | Re: [Syncro] Syncro Transmission Removal Advice? |
| From: | Scott Daniel - Turbovans |
| Date: | Wed, 22 Dec 2010 16:49:45 -0800 |
I've done this many times. if the task is to swap out the starter .. my suggestion is don't even consider it until lowering the rear of the engine a little. It's only a matter of a few bolts, the front trans mount and shift linkage are designed to pivot a little... so it's super easy to lower the rear of the engine a little ( undo bolts at outer ends of rear engine mounting bar ) . Sometimes I hang it by longer bolts on the end . This gives great access to the starter and anything to do with the clutch slave cylinder. I sell, btw, clutch slave cylinder brackets with 'that bolt' ( the one with the nut on the bottom you can barely get a short 13mm open end wrench on ) ...........with that bolt and nut arrangement turned into a stud . That way it's hyper easy any time to unbolt the two slave cyl mounting bolts ( and forward bracket ) . Only need to do it to your van once, then from then clutch slave is a breeze to unbolt. in any case ......don't try accessing the starter or slave without lowering the rear of the engine a little. what fun these vans are. Scott www.turbovans.com ----- Original Message ----- From: "craig cowan" <phishman068@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Tuesday, December 21, 2010 8:13 PM Subject: Re: [Syncro] Syncro Transmission Removal Advice? Nope, the bostig's in the other van. -Craig On Tue, Dec 21, 2010 at 11:07 PM, Kim Brennan <kimbrennan@mac.com> wrote: > > > Ah I see you have a bostig engine. That should make some of >my< pain > points (with a boxer engine) irrelevant. I am also not positive that the > mounts for the bostig engine are as one sided as they are on boxer > engines. > > Sent from somewhere > > > On Dec 21, 2010, at 11:03 PM, Kim Brennan > <kimbrennan@mac.com<kimbrennan%40mac.com>> > wrote: > > > From experience Have a helper around. While one person can do the job > it's a pain to coordinate. You need two jacks in my opinion. One for > engine > one for motor. > > > > You really can't leave starter for last as it is one of the bolts > > holding > the trans to motor. Plus you'll have loosen the nut pull trans a little > then > repeat until the top starter nut is off. Hardest part of all is the clutch > slave. Don't disconnect the hydraulic line. But you'll be cursing the > access > to the nut in the bracket until you get the slave loosened from the > bracket. > > > > For cleanly working under van, pulling the half shafts completely is > recommended. It is not that much more effort, and the extra room will be > welcome. > > > > No you don't need to disconnect any coolant lines. You do have to > disconnect the breather line on the top of trans. That unbolts. > > > > > > Sent from somewhere > > > > On Dec 21, 2010, at 10:23 PM, craig cowan > > <phishman068@gmail.com<phishman068%40gmail.com>> > wrote: > > > >> So I'm pulling the transmission to see if I can't find the problem with > the > >> clutch and while I love to just get in there and get my hands dirty, I > like > >> to ask sages for advice first. > >> So, any advice? > >> > >> I've got the bars off, the driveshaft off, the shifter disconnected, > >> the > >> ground strap off, and the CV bolt heads cleaned. First thing on the > >> list > is > >> removal of the CV's. I presume that really just leaves (aside from the > >> engine to transmission bolts), the Clutch Slave, the coolant pipes, and > the > >> starter. > >> > >> Clutch Slave- Leave in place and disconnect the line? Or remove. If so, > >> tricks? > >> > >> Coolant pipe- I don't need to remove any hoses or drain any coolant > right? > >> Just unbolt it. > >> > >> Starter- Last. Do it with the transmission lowered a few inches. > >> > >> It is worth noting that it is quite cold outside, and there is a good > amount > >> of snow surrounding the bus. I also have the grave inconvenience of > having > >> to have one hand far too overly well bundled which burdens dexterity. > This > >> is being performed on a deep bed of loose gravel, with floor jack with > >> wheels that insist upon simply sinking into the gravel. > >> But I like to say, when life gives you lemons..... find some rum. > >> I've got rum. Soo, the situation can't be that bad. > >> > >> Advice? > >> > >> -Craig > >> '87 SUNROOF Syncro > >> '85 GL turned WESTY > >> BOSTIG in the back > >> > >> > >> [Non-text portions of this message have been removed] > >> > >> > >> > >> ------------------------------------ > >> > >> Please note that the default "Reply" function will route your reply to > the entire group. 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