

| Subject: | Re: Bostig Turbo update-long, sorry this is exciting for me |
| From: | Jake de Villiers |
| Date: | Thu, 6 Jan 2011 12:49:51 -0800 |
Hey Daryl, is that $5000 for the original kit plus the turbo kit? Thanks, Jake On Wed, Jan 5, 2011 at 7:13 PM, Daryl Christensen <daryl@aatransaxle.com>wrote: > Dave...I have done 5 of the Bostig conversions and can almost guarantee > that > with your buddies help and the professional tools, you can do it. I have > known/seen/heard of some guys who did it without any mechanical knowledge > what so ever..and did it successfully to boot. The videos and docs are good > these days. > Mine (syncro Westy) took 19 hrs from scratch several years ago ( early > conversion) and the rest took 25 or 30 average. The Turbo install was about > 12 to 15 hrs but there was a lot of picture taking, Admiring, planning and > helping fill in the documents blanks like wrench sizes and such. > I have no issue with the later 2.5 Subies in a van. Good motor and good > power for most of us and pretty reliable if its all done either > professionally or with the help from the subievanagon list(my own opinion > of > course) but takes time to do. If I didn't know that the Boston boys > wouldn't > get the turbo sorted out eventually, I would have done a 2.5... > The new or low mileage Zetecs are definitely bullet proof and parts are > easy > to find on a road trip (personal experience with the AC clutch in > nowheresville) > Do your research and drive all that you think will suit you if possible. > The new crate motors are $750 plus about $300 shipping. > Don't know what the kits are nowadays, but mine was right at 5K total. > Pamil or call if any questions. > Daryl of AA Transaxle > 425-788-4070 > "On the cutting edge of Old technology" > 86 Syncro Westy w/Turbo Zetec in the trunk > > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > David Clarkson > Sent: Wednesday, January 05, 2011 6:11 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Re: Bostig Turbo update-long, sorry this is exciting for me > > Daryl, > Thank you, thank you, thank you for your post. Oh, and thank you for your > post. I read it to my wife/home front accountant and vanagon repair > financial backer-Beverley. I had been almost sold on the Subi 2.5 and was > even > considering the 3.3 to replace my tired old once rebuilt stock 2.1, that > is > on > it's last bit of clutch BTW, with 284,000 miles on the clock. I really > started thinking about the fact that the Subi 2.5 Boxer engine is known to > spring oil leaks (my dealership sells about 110 subi's/yr. with this > engine) > and of course cylinder head problems. Leaking fluids are what I need to > get > away from and are like watching a loved one hemmorage. I use 2 containers > of > Subi cylinder head treatment 2x/yr. and still smell the wafting coolant in > the colder temps. I like that the Zetec is as Ford calls it, "A World > Engine" and parts availability and price are great. The design is simple > but > effective. Every Ford Focus with a Zetec that comes through my service > department gets a thorough going over by me (although I am not an ASE > automotive > technician and only a lowly Honda Service Advisor). The techs know to come > to me with a report on the condition of the engine/mileage and performance > since I would be asking them anyway. Any vehicle that we sell will have to > have all mechanical issues corrected prior to sale. What are we fixing on > the Zetecs? Hmm... can't think of anything we do to them other than change > the oil and do the state inspection. That vehicle is then sold with a > warranty so you know that if there was a problem the customer would be > back > and > they do come back but only for oil changes. I am very happy that Ben has > such a great Subaru engine in that beautiful Red Westy and what we've heard > from Ben is no news(good news!) other than an occasional wonderful trip > report. I guess I am about sold on this engine. I wonder about the > evolution of > the turbocharger. In the old days you would have been happy to have gotten > 30-40,000 miles from one. I had one very bad experience in my last 82 > Westy > 1.6NA diesel that I turboed with a rebuilt quantum engine. Spent about > $1700 to have a turbo professionally rebuilt and it had an oil seal go > south > just about 50 miles out of warranty. Really weird as all the oil filled > the > air to air intercooler and we were no go with the oil/bong setup on the > side > of the Jersey Turnpike. Almost ended in a trip to the crusher or divorce > for both me and the van but that's another story. I am not such the purist > that I must have the original sub par engine and all of it's maladies, > shortcomings and no longer available parts. My question would be could a > person > who has done like for like engine and transmission swaps in vanagons and > other makes do this conversion. I do have access to a lift for about 3 > days > without interruption and could pay a buddy that is an ASE master tech/Ford > owner/top 10 GM proficiency tech on the East Coast to assist. Should I > undertake this myself if I promise to have myself well versed with the > install > instructions/videos/web sites? I'm very comfortable wrenching on my own > Westy. I did have a professional rebuild the engine about 120,000 miles > ago-not > quite there yet. I have done everything and I mean everything else myself > with guidance and wisdom from the list on my van. I just can't seem to > talk > myself out of this engine setup but do want it done right. I think that I > could handle the install with my buddies assistance and oversight. What do > you think or others please chime in. Oh, and thanks for that post (Vanagon > Porn) Daryl. Keep the news coming. > > David Clarkson > 90 Westy that is really, really tired but loyal > > In a message dated 1/4/2011 11:03:44 P.M. Eastern Standard Time, > daryl@AATRANSAXLE.COM writes: > > Cross posting the heck out of this one as I chat with lots of different > lists. > > Got about 200 miles on my Turbo setup. > Frickin Awesome....I am one happy camper... > (Daryl's good tidings of Holiday cheer in this space) > > > Daryl of AA Transaxle > 425-788-4070 > "On the cutting edge of Old technology" > 86 Syncro Westy w/Turbo Zetec in the trunk (and loving it) > -- Jake 1984 Vanagon GL 1.9 WBX - 'The Grey Van' 1986 Westy Weekender/2.5 SOHC Subie - 'Dixie' Crescent Beach, BC www.thebassspa.com www.crescentbeachguitar.com http://subyjake.googlepages.com/mydixiedarlin%27
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