

| Subject: | Re: 2.1 rebuild - new nuts for case halves-thoughts for all bolted connections. |
| From: | Tom Lambas |
| Date: | Tue, 10 May 2011 21:38:53 -0500 |
Oops, forget about the seat belts. I got them from Max Wellhouse. On Tue, May 10, 2011 at 9:23 PM, Tom Lambas <twlambas@gmail.com> wrote: > Thanks Dennis, > > I have all my old case nuts, washers, and through-bolts soaking in naptha, > I ordered a bag of type 1 case assembly hardware also. At the very least, > I'll be able to use the 4 nice sealing nuts for the oil pump, and hopefully > end up using mostly new hardware. > > BTW, I used almost all of your seat belt stuff. I was surprised at how worn > all the seat belts were in my van. > > Cheers, > > Tom in Minneapolis > > > On Mon, May 9, 2011 at 10:41 PM, Dennis Haynes <d23haynes57@hotmail.com>wrote: > >> Here are two links that give some good information. One is how a clamped >> or >> bolted connection works and is indicative of case main bearing bolts and >> rod >> bolts. The other is the relative strengths of various grades of >> fasteners. >> Note the difference in strength of the A2 or A4 stainless as compared to >> property class 10.9. This class is the most common class used on the >> Vanagon. The real important stuff can be 12.9. In order for these bolted >> connections to work the nut and if used washers need to be matched. The >> nut >> has to be strong enough to stretch the bolt and get it under tension. The >> washer has to carry that load. If the washer distorts then the connection >> becomes loose. >> >> In addition to the strength of the material, finish, (zinc, black oxide, >> chrome, cadmium, organics) and lubrication, (oil, anti-seize, sealants, >> Loctite) will affect the torque required to reach a given clamp load. >> Black >> oxide, organics, and cadmium are often used on high strength fasteners as >> they provide more consistent torque tensioning. Zinc is sometimes an issue >> as it may cause hydrogen embrittlement. Some lubricants or wax coatings >> can >> reduce required torque by 40% or more. Consider that when thinking of >> never >> seize on your lug bolts. >> >> Many engine problems or failures come down to fluid problems or fastener >> failures. Internal head leaks, (gasses in coolant or coolant in cylinder) >> if not due to an actual cracked head are really a fastener failure. A >> problem is that engines will often be repaired or rebuilt without >> addressing >> the failed part. >> >> Dennis >> >> >> http://www.unified-eng.com/scitech/bolt/clamping.html >> >> http://www.tessco.com/yts/customerservice/techsupport/whitepapers/pdf/bolt_g >> rade.pdf >> >> >> >> -----Original Message----- >> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf >> Of >> Daniel Rotblatt >> Sent: Thursday, May 05, 2011 12:05 PM >> To: vanagon@GERRY.VANAGON.COM >> Subject: Re: 2.1 rebuild - new nuts for case halves >> >> There have been several discussions on other forums about this. >> Essentially, if it's a torqued nut then the torque setting is defined by >> the >> type of nut and stud - stainless (or different grade nuts for that matter) >> require different to torque settings. Saying "stainless is not as strong" >> is incorrect - like different grades of nuts, it depends on the alloy of >> the >> stainless. I imagine that standard stainless nuts may be "less strong" >> then >> standard non-stainless nuts, but that is still a generalization. The >> alloys >> used in stainlesss (and there are many many alloys) give the metal >> different >> properties then carbon steel. There is even a problem changing the >> strength >> class (using grade 8 nuts/bolts when grade 5 are specified) - some >> nuts/bolts are specified because they are supposed to fail at a certain >> stress to prevent further damage to the engine - and of course there's >> that >> torque issue again. >> >> The upshot, is that if it's a torqued nut, use the manufacturer specified >> if >> possible. If you replace with stainless when not specified, you take a >> chance that the nut will fail. Doesn't mean it will, just that it may or >> may not be within proper specifications (thus Franks observation that he >> uses stainless hardware and does not have failure). >> >> Dan >> Los Angeles, CA >> '85 Westy Weekender >> >> On May 5, 2011, at 2:33 AM, Frank Condelli wrote: >> >> > I beg to disagree. All engines I have rebuilt here get >> > stainless hardware everywhere possible. Never seen any problems >> > related to the use of stainless hardware on the engine cases or >> > elsewhere. See here > http://www.frankcondelli.com/21engpcs.htm >> > >> > >> > On 2011-05-05, at 12:00 AM, Automatic digest processor wrote: >> > >> >> I sure would not be putting any stainless fasteners on it. >> >> they are not as strong .. >> >> stainless is not titanium or 'fautless' like people want to think it >> >> is. >> > >> > >> > >> > Cheers, >> > >> > Frank Condelli >> > Almonte, Ontario, Canada >> > '87 Westy & Lionel Trains (Collection for sale) Frank Condelli & >> > Associates - Vanagon/Vanagon Westfalia Service in the Ottawa Valley >> > Vanagon Stainless Steel Exhaust Systems BusFusion a VW Camper camping >> > event, Almonte, ON, June 09 ~ 12, 2011 >> > >
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