

| Subject: | Re: A/C - what it the purpose of the vacuum check |
| From: | Dave Mcneely |
| Date: | Tue, 5 Jul 2011 08:57:23 -0500 |
---- Edward Maglott <emaglott3@GMAIL.COM> wrote: > Check with local community colleges, trade schools or high schools with Tech > programs. They may evacuate your system for free. They need practice for > their students. This might work. In my experience in recent years the reply has always been that they only work on vehicles in a given recent age range, and that they only work on a given system (brakes, air conditioning, whatever) at a specified time in the semester in fitting with the course syllabus. Most recently, when I asked at one local trade school, I was told that they contract with a certain large dealer in town to service the used cars, and that provides all the work the students need. mcneely > > Edward > > On Tue, Jul 5, 2011 at 1:04 AM, John Rodgers <inua@charter.net> wrote: > > > Dennis, > > > > No problem with the point of view. And thanks very much for all the info > > on the what, the why and the where-for on the AC system. It goes a long > > way in helping educate me about automotive AC systems. Something about > > which I was totally ignorant when I started out on this mission. My > > goal is to educate myself about the system I am working with, and then > > do that which I can safely do myself, and maybe hire out that which I > > cannot. > > > > > > John > > > > John Rodgers > > Clayartist and Moldmaker > > 88'GL VW Bus Driver > > Chelsea, AL > > Http://www.moldhaus.com > > > > > > On 7/4/2011 11:22 PM, Dennis Haynes wrote: > > > >> I'll apologize up front for coming across a bit harsh but this question > >> smacks of reasons refrigerants are regulated and why the EPA seems it > >> necessary to require anyone servicing AC or refrigeration systems to have > >> some certification. > >> > >> The whole concept of mechanical refrigeration relies on the "latent heat > >> of > >> vaporization". In other words it is the change of state from liquid to gas > >> and back that makes this possible. In order for this work the refrigerant > >> has to bas pure as possible. Non condensable stuff like "air" or liquids > >> that do not vaporize like refrigeration oils all reduce the efficiency of > >> the system. Also, any air or moisture in the system will cause internal > >> corrosion and enough water vapor can cause ice crystals that can clog > >> parts > >> such as the expansion valve which can cause a blockage dead heading the > >> compressor and causing immediate damage. Part of charging an AC system > >> is > >> to pull a deep vacuum so that only pure refrigerant is in the system. Of > >> course a new filter-dryer helps as the desiccant can deal with some > >> moisture. > >> > >> As for leak testing, since atmospheric pressure is only 1 bar, (14.1 psi) > >> a > >> vacuum is really a poor leak test. It will only find the big ones and AC > >> gauges are not that responsive in the vacuum range. A properly equipped AC > >> shop will pressurize the system with nitrogen or a dry air source say to > >> 300 > >> psi and make sure everything holds. Then after this test is successful, > >> the > >> vacuum is pulled. For a system that has been open this should be allowed > >> to > >> go at least 4 hours or more. This will boil all the contaminants out > >> including what is absorbed in the refrigerant oil. Stepping back if using > >> oil from an open container, put the required amount in before the vacuum. > >> > >> Now the system can be charged, by weight, do not rely on pressure to > >> determine fill, especially with R-134a. Relying on pressure will result in > >> over fill most every time. For most Vanagons you need~1,300 grams. For > >> R-134a you use ~85% of the amount required for R-12. > >> > >> Now here is where things can get ugly. As or after filling you find that > >> you > >> do still have a leak or you find that another part needs repair or > >> replacement. You have no means to recover the stuff in the system. So here > >> you let leak out or release it yourself to get rid of the pressure. The > >> intentional release or charging a known leaking system are violations at > >> the > >> federal level. While individuals get away with this any regulated shop may > >> not. You need the recovery equipment to service AC systems. > >> > >> Dennis > >> > >> -----Original Message----- > >> From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.**com<vanagon@gerry.vanagon.com>] > >> On Behalf Of > >> John Rodgers > >> Sent: Monday, July 04, 2011 5:36 PM > >> To: vanagon@GERRY.VANAGON.COM > >> Subject: A/C - what it the purpose of the vacuum check > >> > >> What does this vacuum check do for the system in terms of servicing the > >> A/C system. > >> > >> When I put my A/C system back together next week, the pressure in the > >> system > >> will be ambient. Is the only purpose in pulling a vacuum check to enable > >> the > >> refrigerant to enter the system more easily? Or a check for leaks? And do > >> both sides of the system et checked? > >> > >> Thanks, > >> > >> John > >> > >> -- > >> John Rodgers > >> Clayartist and Moldmaker > >> 88'GL VW Bus Driver > >> Chelsea, AL > >> Http://www.moldhaus.com > >> > >> > >> -- David McNeely
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