

| Subject: | Re: Electrical Fire in the Engine Bay |
| From: | Scott Daniel - Turbovans |
| Date: | Mon, 22 Aug 2011 18:52:33 -0700 |
I like that ...'van-agony' .. how about 'van-ornery' also ? love/hate at times for sure . but worth it ! Scott www.turbovans.com ----- Original Message ----- From: "Tom Lambas" <twlambas@GMAIL.COM> To: <vanagon@GERRY.VANAGON.COM> Sent: Monday, August 22, 2011 2:43 PM Subject: Re: Electrical Fire in the Engine Bay > Oops, one "been" would have been enough. > > On Mon, Aug 22, 2011 at 4:36 PM, Tom Lambas <twlambas@gmail.com> wrote: > >> Oh no! Sometimes I think these vans should have been been called >> Vanagony. >> >> >> >> On Mon, Aug 22, 2011 at 3:21 PM, John Rodgers <inua@charter.net> wrote: >> >>> Well, if it's not one thing, it's another. >>> >>> I was tooling down the road, enjoying my newly opertional air >>> conditioning, and my smooth running engine, when of a sudden - the >>> engine just quit. I immediately put it in neutral, turned off the AC, >>> recycled the ignition switch, but nothing happened. None of the panel >>> lights came on. It was like the battery had been disconnected or >>> something. I left it out of gear and pulled to a stop off the road. Then >>> I realized that with the ignition off, the engine was still running, >>> rough, but still running. I jumped out, popped the hatch, and smoke was >>> everywhere. Engine was kicking over, but barely, and roughly. I pulled >>> the coil wire out of the distributor cap and the engine stopped. At that >>> point I saw a wiring harness that had really gotten hot and melted the >>> insulation. >>> >>> The wires in question came from the high voltage electronics box on the >>> left side of the engine bay that has the two relays in it. The >>> insulation was melted and fused on the wires on the relay marked 53 >>> PN#141 951 2538 and PN# 321919505A. From there, the wiring cover - the >>> long flexible plastic cover through which all those wires go, was melted >>> along the bottom, all the way from the ignition box across the front >>> (towards the front of the van) over to the the point it disappears down >>> and behind air filter box and AFM. I moved the wire harness where it >>> passes over the top of the box with vacuum line layout, and got a click >>> over where the starter is. Sounded like the solenoid clicking. I >>> immediately went and disconnected the battery. Got AAA to come and get >>> the van and take it home. That is as far as I have gotten. I'll spend a >>> bit more time later today when it cools off. I have no idea what may >>> have cause this, but to be sure - it will take some time to trouble >>> shoot and fix. >>> >>> I haven't yet started tearing it apart to troubleshoot and fix this. >>> Haven't even looked at Bentley yet. >>> >>> But has anyone any ideas?? >>> >>> Thanks. >>> >>> John >>> >>> -- >>> John Rodgers >>> Clayartist and Moldmaker >>> 88'GL VW Bus Driver >>> Chelsea, AL >>> Http://www.moldhaus.com >>> >> >>
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