Skip to main content
Gerry | Vanagon
Checking account...
← vanagon.com home · Continue the discussion in the forum
Subject:Re: Success! (Getting a broken ez-out out of my crankshaft)
From:Mark Hineline
Date:Sun, 13 Nov 2011 17:17:14 -0800

Two things I'm going to try to get the hollowed out bolt out. One: I
got a set of extractors from Harbor Freight that chuck into a hand
drill. I'm going to blast the back side of the bold with penetrating
oil, and set the hand drill clutch so that it clicks, or whatever
those things do when there's too much torque, and then work away at it
until it moves.

The other thing I thought might be worth trying is to put just the
right size lag bolt in and try tightening the hollow bolt in.

Any other ideas?

On Nov 13, 2011, at 4:41 PM, Mark Hineline wrote:

> After many weeks using many techniques, I have finally gotten the
> broken ez-out out of my crankshaft center bolt. (2.0L engine).
> Technically, only part of it is "out" (in the form of fillings). I
> used a drift to break the rest out, and it's still in the shaft.
>
> I tried everything. What finally worked was a Dremel tool with
> various diamond bits (from HF), and more patience than I thought I
> had.
>
> Now I have to get the bolt itself out, along with a "sleeve" of who
> knows how much remaining ez-out. I plan to take my time.
>
>
> Mark Hineline