

| Subject: | Re: GoWesty's Gear Reduction Starter |
| From: | BenT Syncro |
| Date: | Sun, 20 Nov 2011 15:36:56 -0800 |
OK, Penisioner. Did you ever notice the striking resemblance between Peggy and a certain Bay Area Syncronaut? BenT sent from my broken stater On Nov 20, 2011, at 1:57 PM, Al Knoll <anasasi@GMAIL.COM> wrote: > Our esteemed membership mentions: > >>>> As for starter performance the permanent magnet, gear reduction starters > are > becoming extremely common due to their light weight and low cost.<<< > > Not really low system cost, see below. > > and > >>>> Thank you. I've had the same issues with Bosch rebuilds. One was slow > cranking. The second one has an occasionally sticking solenoid. This on an > automatic with an inline-4 installed at 15 degrees.<<< > > I too took the WestyVentures TDI path. Mixed results. To adapt the > adapter to work on a syncro transmission with locking differential requires > quite a bit of grinding and fitting. Clearly explained by Karl and > understood by me. However the TDI starter itself requires some grinding of > the flange to get it to fit. This makes it pretty testy to have Bosch > replace the TDI starter if it fails (two did) Not an inexpensive venture > and a questionable solution at best. Both TDI starters (new by the way) > failed with internal shorts drawing massive amounts of current and > blistering the paint on the starter body all within six months and > 5000mi. Why they failed? Yet unknown. But TWO sequential starters failed > this way. The second failure involved the starter failing to STOP when the > start signal was removed (no problem with the ignition key > switch) It continued to spin merrily along (not engaged with the ring gear > as the 'bendix' failed too). Disconnecting the mains at the battery brought > the show to a halt. > > Thanks to a liberal application of increasingly rare frogskin lubricant > ($$) and the heroic and much-appreciated work of StephansAutoHaus here > in Sacramento the problem was segwayed into installing a SR401X > (remanufactured?? Bosch 'classic') which worked for a few days then became > increasingly difficult to engage and had the deadly slow crank problem. > Made the timid owner fearful of venturing far beyond the reach of tows to > Stephans. Now it must be noted here that NONE of the maladies had anything > to do with the quality of service or repairs at S.A.H. It was all BOSCH > equipment failures. The 401X failure was an > internally malfunctioning "solenoid" right out of the box from > "Peggy". BOSCH Customer service and the kewl little blue > guarantee/warranty thingy in the box is PDW (pretty damn worthless). > Simply an advertising ploy to snare the customer into providing free > quality assurance final testing of their products (Kinda like Microslop and > Service Packs). Repeated calls to BOSCH-offshore (their CS answering folks > in lordy-knows-where, who all seem to named Peggy or something) was > fruitless. > > The good news is that SAH once again filled the breech with warranty from > their supplier (WorldPac) and installed the second SR-401X "remanufactured > in Peggy's basement" starter and it works dandily so far. No other > changes to the van at that time. FWIW Bosch Reman is done abroad just > beyond the sunset at BurningVan not in Merkel-land-of-the-Euro as you might > guess. > > I actually haven't had the chance to test it all that much as the venerable > van has been pretty much deadlined over the summer with two attempts at > repairing the transaxle by a vendor. The van is of course now resident > camping at SAH while the transaxle is being repaired once again. 11Kmi on > the first repair. Since April of 2008, I have put only ~12K dawdling, > meandering miles on the van, not by choice but shall we say, by > circumstances beyond my control. Been through four, count em four, BOSCH > starters of two types (TDI and 401X) in that mileage time. Snicketted for > sure. Bad Juju? Butt, who nose? > > We have spoken before about our venerable road-divas-in-decline and the > cost of entertaining such demanding old ladies, as hardening of the tubes > and entropy robs them of their youthful beauty. Perhaps these are rich > men's follies, expecting things to work out for the best. Wooden sailboats > and airplanes seem cheaper. > > With SAH, warranty repair is never a problem. BOSCH and other vendors not > so much. Even the computer-generated BOSCH warranty on the fancy blue > paper is worthless birdcage liner. So my advice is get the estimate in > advance, get a written warranty dated and signed if necessary before > venturing out into the wilderness or even just down the road. > > And insofar as "Slow Barley" ( quote below) is concerned, I'm all for slow > and perhaps protracted barley therapy to take the edge off starting the > syncro and the other maintenance problems. I prefer IBU>40 for my barley > therapies. > > To wit: > >>>> Dennis mentions > As for rebuilds even the Bosch brand is hit or miss. On a recent automatic > it took > three attempts to get a correct, properly working starter. > > Did the slow barley crank it thing. Confirmed all circuits and battery OK. > Got another Bosch > SR25X and cranks wonderfully. Slow cranking starters are not normal. > <<< > > ...see above > > Neither are folks like me, who are slow, cranky, persnickety starters, and > prone to barley therapy along the way ... > > > Pensionerd (shiftless at the moment and Jonesin' for camping)
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