

| Subject: | Re: did I do that-Alternator Bracket |
| From: | Roger Whittaker |
| Date: | Sun, 18 Dec 2011 07:11:35 -0800 |
Dear tight one that is absolulty excllent add vise regards On Sun, Dec 18, 2011 at 7:04 AM, Dennis Haynes <d23haynes57@hotmail.com>wrote: > Of all the fasteners on the Waterboxer the two that hold the alternator > bracket to the engine seem to be a very common failure. Like most threaded > fastener failures this one is usually caused by incorrect hardware or > installation. Loct tite, lock washer, nylon locknuts are not an answer and > more likely can create a false sense of security. Also a defective > alternator, (bearings, rotor balance) and inadequate tightening of the > lower > pivot bolt add the forces that stress these fasteners. > > As I have stated in the past bolts, nuts, and washer come in various > grades. > Especially for this application if you obtained the nuts or washers from a > parts or hardware you probably have the wrong stuff. You need property > class > 10.9 for this including the studs if they need to be replaced. Do not use > exhaust studs as these are usually P.C. 5.8. Due to the forces here soft > nuts or washer will deform and allow the connection to loosen. Locking > stuff > will keep the nut from falling off but the loose connection will allow the > bracket to move slightly at first and getting worse as the new wear points > begin to increase clearance allowing the forces to amplify and increase > further. Eventually the stud will break form wearing through and/or the > bracket will crack from the leveraged forces. The front of the case will > also be pounded. > > Use good hardware, properly tighten that pivot bolt. If you can adjust the > belt tension without loosening the pivot it is too loose. Get a belt > tension > gauge. A lose belt can do more vibration related damage than an over > tightened one and this one needs to tight due to the lack of wrap around > the > drive pulley. > > Dennis > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > Roger Whittaker > Sent: Friday, December 16, 2011 5:55 PM > To: vanagon@GERRY.VANAGON.COM > Subject: did i do that > > dear fellow vanogonears > > was traveling appointed rounds today when belt was tossed two lights came > on > ... limp home to remedy ... > went to tighten alternator and discovered reason for belt toss the bolt > fastened to block under alt had broken free of block by breaking metal > surrounding bolt ... likely last time alt was changed or put in place or > maybe several times before and simply worried apart in my care ... > so because i only required to make two short trips today i jury rigged to a > tightness that survived bench test revving and continued on > 6 k later the belt tossed again > this time i sussed further and discovered that the other of the two bolts > holding alt in place was missing ... i tried to place a new one only to > discover the old one had been twisted off ... > when indeed and how long had this issue been festering ... > should i look askance at previous engine install or my own self for not > giving better inspection last time i tightened the alt ... i thought it was > unusual to have to retighten every few months ... but had begun to consider > it regular maintenance ... > so she was towed home today ... flat deck mounted westie getting to be the > yearly christmas feature in my traditions and first on the list for 2012 > (unless end of world events preempt ...) fashion better alt bracket for 84 > westie with transplanted slightly larger than OEM engine > > a circus of events brought about in an effort to disturb my senses ... > indeed > regards > > -- > roger w > From Proverbs: > Under three things the earth trembles, under four it cannot bear up: a > servant who becomes king ... > ---------------------------------------------------------- > Explore printed work at: http://www.prliving.ca/ View the growing list of > video work at: > http://www.youtube.com/user/LastonLastof#g/u > > http://www.prpeak.com/articles/2010/11/29/multimedia/video/doc4c62e5f80d2285 > 04902172.txt > > -- roger w From Proverbs: Under three things the earth trembles, under four it cannot bear up: a servant who becomes king ... ---------------------------------------------------------- Explore printed work at: http://www.prliving.ca/ View the growing list of video work at: http://www.youtube.com/user/LastonLastof#g/u http://www.prpeak.com/articles/2010/11/29/multimedia/video/doc4c62e5f80d228504902172.txt
Have something to add on this topic today? Revive this thread in the forum »