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Subject:Re: redoing ground connections on left cylinder head ('84 1.9L engine)
From:John Anderson
Date:Wed, 4 Jan 2012 20:31:41 -0800

Well having owned scores of 1.9's all of mine get soldered connections and heat shrink for strain relief (in 2 stacked layers usually.)� And I have a real AMP crimper for proper crimping for an oxygen free aerospace grade connection.� I still solder these, as I have countless other connections in countless VW's.� If you don't want it to wick significantly, only use a touch of solder to fill the connection, and then do something for strain relief.� And use real solder, with lead, it is still out there and you will thank yourself.� Be prepared as these often have been carrying stray current and the first few inches of several of those wires may be in bad shape indeed, may need extended.� Cut back till you got clean flexible wire, solder the extension, heat shrink, etc.
�
I actually on old (bus) harnesses often acid dip connectors to clean and etch, solder, neutralize with baking soda solution, apply NO-OX-ID and thereby salvage a factory looking connection.
�
On a 1.9 replace the ground strap while you are at it.� Clean the head very well, NO-OX-ID or your favorite goop.
�
Doing so on a 1.9 will solve all sorts of FI gremlins that they are prone to when they age.
�
Certainly David's points are all very valid, and in the aerospace world indeed all very correct, YMMV.
�
John
 

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From: David Beierl dbeierl@ATTGLOBAL.NET
�
At 09:55 PM 1/4/2012, John Lauterbach wrote:
>� and put things back together.� I
>plan on soldering connectors to wires instead of relying just on the

If you do, you're liable to create a hard spot in the wire (as the
solder wicks up the strands) which is subject to fatigue and breakage
from vibration.� People who solder for NASA get around this by using
beryllium-copper anti-wicking tweezers on the wire as they solder
each joint.� You may want to think carefully about strain relief.