Roll Pins:  I don't know if it is kosher but - mine were all missing when I
went to reinstall last summer.   The machine shop swore they didn't have
them and I know I never saw them.   As I didn't know what they were when I
took the clutch apart I would not have known they were missing.  It was
clear I needed them (something) for alignment purposes when I was putting
is back together.  Weeks of getting to this point and no pins.  No wonder
the pilot bearing was so screwed up.  Someone had butchered this before.

I finally found an assortment set at HF.  They were not metric, but one of
the sizes was just a tad lose fitting.  I split it open with the tap of
screwdriver- just a bit -and then they fit nice and snug when tapped into
their holes.  Since they are mainly for alignment I fugured it would be ok.

5,000 miles later not a problem with the clutch.  Strong and smooth as an
ox.  Bleeding the system.... that was another story.

Good luck.

On Fri, Jun 1, 2012 at 12:46 AM, Jim Felder <jim.felder@gmail.com> wrote:

> Fastenal has the item with a built in flat washer in an excellent
> quality grade. I took one of mine down as an example and left with a
> set of six yesterday.
>
> I make a habit of replacing all my allen-socket bolts as soon as they
> show the least bit of wear. It's one thing to deal with them in the
> driveway, another to deal with them on the side of the road.
>
> Jim
>
> On Thu, May 31, 2012 at 6:23 PM, Dennis Haynes <d23haynes57@hotmail.com>
> wrote:
> > The pin is 6mm X 18mm, part number N90010002.
> >
> > The bolts for the pressure plate are M8 X 16 X 1.25. N0102935. If you
> feel
> > the need for washers use good quality wave washers or hardened flats.
> >
> > Dennis
> >
> > -----Original Message-----
> > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf
> Of
> > nirav patel
> > Sent: Thursday, May 31, 2012 5:39 PM
> > To: vanagon@GERRY.VANAGON.COM
> > Subject: specs for the 3 roll pins and six bolts for the clutch
> >
> > Howdy.
> >
> > Was wondering if you might know the spec or where I could source the
> > following?
> >
> > . 3 roll pins that align the clutch to the flywheel . 6 bolts for the
> clutch
> >
> > I called my local VW pick-n-part, but they had nothing for me. They
> > recommend that I find the spec and be sure to use grade 8 bolts when
> > replacing.
> >
> > I would pull the parts from my 1.9 in my westy, but due to space I'm
> having
> > to dress the zetec engine independent of working on the van.
> > I'm doing all this in front of my condo and our courtyard at the moment.
> > Wish me luck.
> >
> > http://niravpatel.posterous.com/amurican-made-come-along-tool
> >
> > +nirav
>

--
Kurt Grotz
484-477-2109
kurtgrotz@gmail.com