Skip to main content
Gerry | Vanagon
Checking account...
← vanagon.com home · Continue the discussion in the forum
Subject:Re: Engine Bay Wiring Harness: Heat Damage? PIC
From:neil n
Date:Sat, 28 Jul 2012 00:44:24 -0700

On Fri, Jul 27, 2012 at 11:11 PM, David Beierl <dbeierl@attglobal.net> wrote:
> At 08:36 PM 7/27/2012, neil n wrote:
>>
>> The dark brown spots are where harness was cable strapped beneath the
>> air cleaner bracket.
>
>
> Sure looks like a burn, but I suspect it's really interaction between the
> harness cover and the grommets.  If it were hot wires the damage would be
> worse on the inside.

At this point I'm pretty sure that with time, heat from the engine
heated up the surrounding metal enough that it caused the casing to
burn. I guess it can't hurt to double check the FI wires as they show
a little heat damage too. All the wires from the idle stabilization
unit show continuity but that's just a test with a small load from
DVOM. Still. They don't show signs of heat damage.

The wires to the B+ post inside the junction box looked OK but a fuse
sounds like a good idea.

Much thanks!

Neil.

> Yrs,
> d
> ps - speaking of P/S pressure switches, you might want to fuse the red B+
> lead from the terminal post inside the wiring box that feeds the relay box.
> Doing that would have saved my harness when something happened to that wire
> on mine.  I never determined precisely what happened, but it was clear that
> that particular wire got extremely hot (along with the wiring in the relay
> box and the relay box cover and the said B+ lead.).   I've found 7.5A
> sufficient, perhaps even 5A.

--
Neil n

65 kb image Myford Ready For Assembly  http://tinyurl.com/64sx4rp

'88 Slate Blue Westy to be named.

'81 VanaJetta 2.0 "Jaco"  http://tubaneil.googlepages.com/

Vanagon VAG Gas I4/VR Swap Google Group:

http://groups.google.com/group/vanagons-with-vw-inline-4-cylinder-gas-engines