

| Subject: | Re: Coolant Overpressurization / Head Gasket Leak |
| From: | Scott Daniel - Turbovans |
| Date: | Sat, 26 Jan 2013 19:38:47 -0800 |
worth a try. Might mention that coolant will come out if head nuts are loosened ( drain coolant first ) and that each nut needs to be resealed .. as they seal in coolant. S., On 1/26/2013 7:02 PM, Dennis Haynes wrote: > You definitely need to do some testing to try to determine why the > compression is down on those two cylinders. Before pulling the heads I would > check the torque on the head nuts. Internal leaks between the tops of the > cylinders and heads are really due to failure of the studs to keep the heads > down under those compressive/pressure loads and the temperature changes of > the engine parts. I have repaired a number of internal leak issues by > re-torqueing the heads. The other failure point is cracked heads allowing > the gasses into the cooling system. Coolant-hydrocarbon testing is not > always effective for diagnosing. As part of the leak down test, by pass the > gauge and apply full shop air pressure to the cylinders (secure the > crankshaft securely) may make the leak obvious. > > Dennis > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > Walter Houle > Sent: Saturday, January 26, 2013 8:08 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Coolant Overpressurization / Head Gasket Leak > > The morning after the 300 mile drive home from BBB I noticed that the > coolant overfolw tank was full and overflowing a few drips. The expansion > tank was also 100% full. I opened the pressure cap a little bit at a time > and a lot of coolant pushed out - this on a stone cold engine that was > sitting for 12 hours. It looks like I have an internal head gasket leak. > The strange part was that the van ran strong all the way home and didn't > show any obvious signs of overheating. We stopped and checked it twice along > the way, no drips, no smell, and no excess heat. The temp gauge was over the > right edge of LED and it behaved normally, up a tad on the climbs, and down > a tad on the descents, just like always. I did a compression test today and > it was 170-170-140-150. Its been low on 3 & 4 like that for a while, last > test was 6 months ago, but this is the first time I've had coolant issues. > I will try a hydrocarbon sniff of the coolant and then a leakdown test to > confirm. I've read a lot in the archives, and its looking more and more like > its a compression leak, and it looks like it is only occuring under load. > The heads are old and have never been off, original VW factory rebuild, 15 > years and 75K miles ago. > Yes, this is way overdue and I should have taken care of this earlier. > > I am assumming new heads are in order, and I'm hoping that is going to be > it. What about the rest of the engine? If it was pushing coolant away from > the cylinders, it was doing it for a long period of time. WHat else should I > be looking at? > > Thanks, > Walter > 1985 Vanagon 1.9 in San Diego >
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