

| Subject: | Re: nuts vs head gasket job |
| From: | Tom Carchrae |
| Date: | Thu, 5 Sep 2013 10:13:30 -0700 |
Thanks Angus. I saw this home made hoist - which I think Neil linked to on the samba (unfortunately his hoist pics were broken links) ; https://sites.google.com/site/wavanagon/87westfaliaenginework Stuart, thanks. Princess auto seems to have quite a few stands, not sure if I could easily attach the VW adapter (or if it is needed) http://www.princessauto.com/pal/en/Engine-Stands/1000-330-120-105-105.c - but seeing as I'm not going to be able to roll the stand around, perhaps buying an adaptor like the one you linked might be a better choice if I fasten it to something of adequate strength. I should look around some more, or see if anyone in Vancouver is not mid-rebuild and would like to sell or loan me one. On Thu, Sep 5, 2013 at 9:09 AM, Angus Gordon <birdworks@gmail.com> wrote: > > Tom, the 2x4 hoist is to lower the engine down to the ground, not to hoist > it up into the vehicle. Lower it onto a piece of plywood and you can pull > that around on the gravel. > > Angus > > > On Thu, Sep 5, 2013 at 4:34 AM, Tom Carchrae <tom@carchrae.net> wrote: > >> Scott: in terms of stand or hoist - I don't have a garage. I've been >> prepared to work on the heads without removing the engine, but if I am >> going to go to the trouble of undressing the top of the engine, I may as >> well pull the engine out and have a look at the clutch and so on, and it >> sounds much easier to work on the heads if you can rotate the engine. >> Good to know that I could rig up a 2 x 4 hoist, my drive is gravel, so a >> hoist with wheels would be nearly useless. I'm thinking a 2 x 4 hoist, >> then slide it to the centre of the van, mount on a stand, and work away. >> >> And yes, there have been enough heebie geebies, although I have had >> several >> decent shops look at it and none have been sure it was a head gasket >> issue. >> It might be a cracked head that farts under load... any which way, I >> suspect the heads have had abuse and could at least use the JB beauty >> treatment on their pockmarks, if not replacement. They are AMC heads, and >> I think they've been on there for less than a decade. >> >> ORR; too right. I get awfully confused in metric imperial Canada. I grew >> up in Ireland, where the distances were in miles and speeds in KM/H - no >> wonder they produce some good mathematicians. >> >> Tom >> >> >> >> >> >> >> On Wed, Sep 4, 2013 at 9:42 PM, OlRivrRat <OlRivrRat@comcast.net> wrote: >> >> > Tom >> > >> > 220�C = 428�F ~ I doubt very much that your engine would have >> been >> > able to achieve that CoolentTemp ~ pretty sure it would have seized &or >> > blown all sorts of hoses off long before it got to that Temp' ~ If you >> > meant 220�F then that's not really terrible ~ not good but not terrible >> ~ >> > >> > >> > ORR ~ DeanB >> > >> > >> > >> > On 4 Sep , 2013, at 9:45 PM, Tom Carchrae wrote: >> > >> > Jim: I guess I got lucky - no coolant drips. But you make a good point >> >> about what a crazy system that is and why it is prone to failure. >> >> >> >> Scott: I have tried a few blue caps. I need to make a cap tester >> and/or >> >> run the van with a pressure gauge on the expansion tank when the van is >> >> running. (Test # 2 from >> >> http://web.archive.org/web/**20050309065156/http://www.** >> >> bostonengine.com/articles/**waterboxes.html< >> http://web.archive.org/web/20050309065156/http://www.bostonengine.com/articles/waterboxes.html >> > >> >> >> ). >> >> I've previously done a test for exhaust gasses, but no CO2 detected. I >> >> have wanted to plumb a pressure gauge into the cooling system for some >> >> time >> >> now - I am not brave (stupid?) enough to put it in on the dash, but I >> am >> >> definitely going to rig up a temporary one to the expansion tank. >> >> >> >> When I bought the van, I took it to a mechanic, who said, "hey your >> cap is >> >> bad, we changed it" - and he did some work on my heads, what I am not >> sure >> >> although it involved valve adjustment to fix low compression. After >> this, >> >> the cooling system started blowing up here and there and nearly $2k >> later >> >> I >> >> was broke and annoyed and have not returned to that mechanic. I then >> said >> >> screw this and have most of the work on the van myself since. I drove >> it >> >> across western Canada and the cooling system blew up twice more on me - >> >> after the first time, I changed the cap to another spare I had bought. >> >> The >> >> second time was due to air in the radiator and a giant traffic jam (a >> >> massive mud slide on Hwy 1) and the van actually overheated (went to >> >> ~220oC >> >> and it was full of water) and the coolant sensor popped off - its >> >> whereabouts are still unknown. Both times the van was pretty heat >> soaked >> >> and running at slow speeds - I learned a lesson there. >> >> >> >> So, yeah, it is probably due. And I actually enjoy working on it, so >> it's >> >> not all bad. >> >> >> >> Btw, are there any engine stands and hoists that are specifically >> designed >> >> for working inside your van? :) >> >> >> >> Tom >> >> >> >> >> >> >> >> >> >> >> >> On Wed, Sep 4, 2013 at 6:25 PM, Scott Daniel < >> scottdaniel@turbovans.com>* >> >> *wrote: >> >> >> >> >> PS to my last post. >> >>> Make sure it's not the blue pressure cap. Try another one. They are >> >>> notoriously flakey sometimes. >> >>> >> >>> >> >>> >> >>> On 9/4/2013 4:37 PM, Jim Felder wrote: >> >>> >> >>> The head bolts and the heads do two things simultaneously, and do >> only >> >>>> one >> >>>> of them very well. >> >>>> >> >>>> They hold the aluminum ring that serves as a true head gasket; that >> is, >> >>>> that gasket confines the compression gases to within the cylinder, >> >>>> without >> >>>> leaking it to the outside world. The other thing that is going on is >> >>>> that >> >>>> the head also squeezes a rubber gasket between the head and the water >> >>>> jacket on the block. This is imprecise. Normally, the compression >> head >> >>>> gaskets do not fail very often. That is not true of the outer water >> >>>> gasket >> >>>> which is held in place by the same head bolts. Think of it s a circle >> >>>> (actually two circles on each side) of metal, with very precise >> clamping >> >>>> pressure to hold in the combustion gasses, surrounded by a rubber >> gasket >> >>>> which deteriorates, holding in the coolant. >> >>>> >> >>>> Guess which is going to go first? >> >>>> >> >>>> Yep, the rubber. If your head bolts are tight enough to contain the >> >>>> combustion gasses, but you are leaking water, you are not going to >> >>>> affect >> >>>> the rubber more than a thousandths or two by tightening the already >> >>>> tight >> >>>> bolts holding the compression gaskets in place. If you are leaking >> >>>> coolant, >> >>>> it is because your rubber gaskets have a breech somewhere, not >> because >> >>>> there is not enough pressure on them. >> >>>> >> >>>> It always makes me feel better to go through the procedure or >> tightening >> >>>> the bolts as you suggest, but, in the end, you will have to pull the >> >>>> heads >> >>>> and replace the outer rubber gaskets. >> >>>> >> >>>> Jim >> >>>> >> >>>> >> >>>> On Wed, Sep 4, 2013 at 11:54 AM, Tom Carchrae <tom@carchrae.net> >> wrote: >> >>>> >> >>>> I've put this off long enough. I got a few trips from my van this >> >>>> >> >>>>> summer, >> >>>>> but on the last day I drove it, it backed up the coolant in the >> >>>>> reservoir >> >>>>> (behind licence plate) three times in one day. I would pull over >> when >> >>>>> the >> >>>>> blinking low-coolant light turned on, drain the coolant out into a >> >>>>> bottle, >> >>>>> start the vehicle, open the hot pressurized tank, and pour the >> coolant >> >>>>> back >> >>>>> where it belonged. >> >>>>> >> >>>>> Yesterday I took the valve covers off and used a torque wrench to >> >>>>> inspect >> >>>>> the tightness of the nuts on the heads - well, all the easy to get >> to >> >>>>> nuts >> >>>>> (so all but the two behind the air intake - I have only removed the >> air >> >>>>> filter box so far). >> >>>>> >> >>>>> I have only done one side so far, but I found one of the bolts in >> the >> >>>>> centre of the head to be slightly under spec (37lb). I recall >> Dennis >> >>>>> Hayes >> >>>>> saying (email below) that this managed to solve head gasket symptoms >> >>>>> 50% >> >>>>> of >> >>>>> the time if done soon enough. I doubt I have been soon enough, but >> how >> >>>>> does one tell. >> >>>>> >> >>>>> I am prepared to do the head removal but boy would I be happy if it >> was >> >>>>> as >> >>>>> simple as tightening some nuts. Would I be overly hopeful to think >> >>>>> that >> >>>>> this minimal nut tightening this late would save me having to remove >> >>>>> the >> >>>>> heads? >> >>>>> >> >>>>> Tom >> >>>>> >> >>>>> 84 Vanagon >> >>>>> >> >>>>> >> >>>>> >> >>>>> >> >>>>> On Thu, May 9, 2013 at 2:19 PM, Dennis Haynes < >> d23haynes57@hotmail.com >> >>>>> > >> >>>>> wrote: >> >>>>> >> >>>>> One problem with relying on the sniffer tests is that they are >> looking >> >>>>> >> >>>>>> >> >>>>>> for >> >>>>> >> >>>>> un-burned hydrocarbons. In order for this to work in addition to >> the >> >>>>>> leak >> >>>>>> you also need a combustion failure in the leaking cylinder. While >> >>>>>> cracked >> >>>>>> or >> >>>>>> loose heads may also cause a combustion issue you are in deep >> trouble >> >>>>>> by >> >>>>>> the >> >>>>>> point the sniffer tests pick it up. Keep in mind if those gasses >> can >> >>>>>> get >> >>>>>> out >> >>>>>> in some cases coolant can get into the cylinders. Antifreeze into >> the >> >>>>>> cylinders and then into the oil can cause some real damage. Long >> >>>>>> before >> >>>>>> antifreeze in the oil is visible the stuff becomes extremely >> corrosive >> >>>>>> >> >>>>>> and >> >>>>> >> >>>>> can quickly destroy bearings along with crank and cam surfaces. It >> can >> >>>>>> >> >>>>>> also >> >>>>> >> >>>>> destroy pistons by blowing out the tops and destroying the ring >> lands. >> >>>>>> >> >>>>>> If the engine has ever been overheated, (even before a rebuild) or >> has >> >>>>>> >> >>>>>> had >> >>>>> >> >>>>> the heads off for any reason loose heads can be the cause. I >> probably >> >>>>>> >> >>>>>> have >> >>>>> >> >>>>> a >> >>>>>> better than 50-50 success rate in fixing these issues just be >> >>>>>> retourqing >> >>>>>> the >> >>>>>> heads if the problem has not been left so long that the head seals >> >>>>>> >> >>>>>> (inners) >> >>>>> >> >>>>> or the tops of the cylinders have burned or pitted away. >> >>>>>> >> >>>>>> Dennis >> >>>>>> >> >>>>>> >> >>>>>> >> > >> > >
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