

| Subject: | Re: off with her heads |
| From: | Craig Cowan |
| Date: | Sun, 6 Oct 2013 17:17:43 -0400 |
Pour some ATF into the cylinders through the spark plug holes. That helps loosten the cylinders. The , with the head about a half inch off, hit it HARD from all directions with a rubber mallet. They'll come off. -craig On Oct 6, 2013, at 3:17 PM, Tom Carchrae <tom@CARCHRAE.NET> wrote: > My head removal is going ok so far. (84 1.9L) I have spent relatively > little time on it so far, but am keen to get the job finished before too > long. > > Only minor exhaust wrestling - one broken stud (although with an ample > amount remaining to grip and remove). I will replace with all new > fasteners; I would love to get the van-cafe set, which seems like a deal > for $18, but the ~$50 shipping to canada makes that pretty expensive. :/ > > I have the heads loosened, but not fully removed. I'm now faced with the > typical cylinder stuck to head issue, and after some tapping and poking > with the tools I had on hand, I am going to buy a suitably sized pry bar to > stick in there behind the tabs. That all seems pretty straightforward. > > On the driver side, I have not removed the water pump or thermostat > housing. Do I need to? It is attached to the head with a very short > rubber tube, that does not feel very flexible - I had originally hoped I > could slide the head off and that rubber would bend a bit and come off but > I'm not sure about that. > > When I pulled the driver's side push rods, the bottoms of them appeared to > have black stuff cooked on to the metal, not serious amounts, but the other > side's push rods were all shiny and clean looking. Is that suspicious? > > What I can see of the heads looks a bit crusty, but hopefully I'll get a > better view soon when the cylinder sleeves are un-stuck. > > The rubber seal (looked like a thin rubber band) around the end of the > sleeves were badly damaged on one side. I also pulled out a chewing gum > sized wad of some strange blue stuff - looked nearly like blue-tack - or > maybe blueberry bubble gum?!?... There was also a lot of sealant around > the waterjacket seal, which seemed normal, but was a different colour (more > white-coloured). > > The engine is still in the van at this point. I may drop it out, but will > see how I go. I bought a VW engine bench stand mount just in case. As I > understand it, the worst part of leaving the engine in there, aside from a > sore back, is getting everything lined up when it is vertical, and it > sounds like grease will work well as a temporary 'glue' for any gaskets > that don't get sealant on them - and probably a pushrod tube holder > (styrofoam and duct tape?). > > Enjoying the job so far. We'll see, I may be cursing a bit more when I am > re-assembling. > > Tom
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