

| Subject: | Re: rising cost of Vanagon parts... |
| From: | Karl Wolz |
| Date: | Wed, 4 Dec 2013 20:04:03 -0700 |
I believe that Van Cafe is working on this. Karl Wolz Sent from my electronic umbilicus > On Dec 4, 2013, at 2:02 PM, Al Knoll <anasasi@GMAIL.COM> wrote: > > One can duplicate the circuit. Wires work pretty well. A custom harness > pegged to a board isn't mechanically out of reach. A substitute connector > that patches into the press-ons, would not be that hard. Sometimes if one > breaks down the task as you do things become simpler, perhaps not easier > but simpler. Now if one does justice and wires the loom with color coded > or tagged (read aircraft) wires documentation becomes a matter of > annotating a photograph. > > My college buddy Dave Burnett had to rewire a MG-TC that the "owner" > rewired with pretty green wire, all of it in pretty green wire. When a > major connector short caused the smoke trapped in some of those pretty > green wires to escape vigorously, Dave got a bargain, otherwise virtually > perfect with good leather, top, sidecurtains. chrome, and BRG bodywork, > and a strong engine for a pittance as no one was willing to do the rewire > for less than a duke's ransom. Heck even the Smiths guages were perfect. > > You can draw a point to point circuit diagram of the blue plastic flex > circuit. Realize the drawing into an annotated wiring harness diagram, > properly trim the wires to length, and attach modern Amphenol or better > connector pairs. > > But I'd rather camp. > > Pensionerd. > >> On Tue, Dec 3, 2013 at 10:01 PM, Don Hanson <dhanson928@gmail.com> wrote: >> >> If you simply must have a stock or factory original looking >> vanagon, I guess you will just have to keep upping your parts budget >> but if you just want function with perhaps a bit easier access and >> better performance, making your own stuff is not especially difficult. >> The list was looking for instrument pods which are said to be >> getting expensive and brittle.. I know it sounds weird but you can >> easily make a very good instrument panel, one that has much better >> access to the wiring and connectors, one with accurate and dependable >> gauges that are arranged to YOUR liking...Yeah, it won't look stock. >> But stock isn't necessarily the best arrangement, the most dependable, >> the most accurate....stock is just what the bean counters and the >> engineers decided would make the most money for the company... >> >> Individual analog (my preference) or digital gauges can be >> installed into a dash panel (or two) of your own design...fairly >> simple to do. They do it all the time in racecars. I took an >> almost 50lb pod out of my racecar and replaced it with 16lbs of my own >> design...an aluminum plate and some autometer instruments that >> actually gave me numbers, not incremental lines and bars and warning >> lights...I arranged the dials so that at operating temperature and >> speed all the needles pointed to 12 O Clock....A quick scan was all it >> took to see any readout that wasn't right.....A bank or two of toggle >> switches and you are there... I used the back of a dish pan that I >> laid up some carbon fiber over then removed the pan (a mold) for the >> cowl to cover the wires on the rear of the panel and two large Dzus >> fasteners so I could pull the whole panel right out without a tool >> even.... >> >> Every time I go into my dash pod on the vanagon I swear at all the >> fiddly little brittle plastic tabs and tiny connectors and I always >> vow to make one that a human hand can work with....but then it goes >> back together(eventually and with crossed fingers that I got all the >> wires in right) and I finds someplace fun to go off to in my Vanagon >> and I put that project off....till the next issue that requires me to >> go into the pod........ Yes, the stockers look great and you can put >> your toy Poodle up there and he wouldn't get shocked or be able to >> chew anything important, but >> these are basically trucks or utility vehicles, not slick >> cars....They should be easier to work on and do the job better if >> possible and keeping it stock, at greater expense and lesser function? >> Next time something integral to the pod in mine breaks....I think >> I'll be revising that mess... >>
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