

| Subject: | Re: compressing piston rings in engine |
| From: | Jim Felder |
| Date: | Mon, 9 Dec 2013 15:12:53 -0600 |
Right, sorry. I forgot to mention the part about wedging the pistons stable to prevent wallowing out the bearings on the crank. Jim On Mon, Dec 9, 2013 at 2:57 PM, KI4TLF <ki4tlf@gmail.com> wrote: > When doing it in the case I prefer the screw type puller when it's in the > engine. I don't want the pounding on the bearings the inertia (slide > hammer) puller will put on the bearings. > > Greg > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf Of > Jim Felder > Sent: Monday, December 09, 2013 1:46 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Re: compressing piston rings in engine > > Derek, > > I have used a home-made rig like that, but with an inertia puller. > > Jim > > > On Mon, Dec 9, 2013 at 1:37 PM, Derek Burgess <ddb.graphic@gmail.com> > wrote: > > > Tom, > > Im not suggesting you remove the rods. I know some people say to, but > > to me, then you have a bearing job better left to when you split the > case! > > > > Rods still attached. > > Remove the circlip's that hold the wrist pins. > > Then remove the wrist pins using a tool like this > > https://www.dropbox.com/s/nzp43gekwjteg5y/photo.JPG > > > > Ignore the fact that the piston/rod are out of the case in this photo, > > it can be done with them in the case. > > > > I've seen it called a piston pin puller, the Bentley actually shows a > > special VW tool to use, but I have never seen one in the wild- I made > > the one in my photo from Home Depot parts- It works, I have used it twice > now. > > > > > > -Derek > > 1990 GL Automatic "Vikki" > > > > > > On Mon, Dec 9, 2013 at 2:12 PM, Tom Carchrae <tom@carchrae.net> wrote: > > > > > Thanks Derek, that option has been glaring at me and it is looking > > > ever more appealing. This route looks pretty straightforward too: > > > http://www.youtube.com/watch?v=pSBQTkPh_SQ (until you drop the nut) > > > > > > Tom > > > > > > > > > > > > > > > On Mon, Dec 9, 2013 at 10:48 AM, Derek Burgess > > ><ddb.graphic@gmail.com > > >wrote: > > > > > >> I know this isn't a direct answer to your question: but it's really > > >> alot easier to pull the pistons, get them into the cylinders on a > > >> bench and then install the two together. I think pulling circlip's > > >> and piston pins > > much > > >> easier than trying to push a cylinder down over a piston still > > >> attached > > to > > >> the rod. Use rags to clog the cylinder bores, do not want circlips > > flying > > >> down into the block.. "would not be funny" -Ben > > >> > > >> > > >> -Derek > > >> 1990 GL Automatic "Vikki" > > >> > > >> > > >> On Mon, Dec 9, 2013 at 1:33 PM, Tom Carchrae <tom@carchrae.net> > wrote: > > >> > > >> > Dear List, > > >> > > > >> > I am trying to get the rings compressed (with pistons attached to > > >> > rods > > >> and > > >> > engine in the car). I am currently in practice mode - using the > > >> > old > > >> rings > > >> > but I am finding, as warned, this is bloody tricky. Not to > > >> > mention it > > >> is > > >> > getting awfully cold outside - my hands nearly froze to the > > >> > cylinders yesterday (I am now storing them inside). > > >> > > > >> > Some observations: > > >> > > > >> > 1) I have a standard blue steel compressor: > > >> > http://goo.gl/Eapbve(which has now been cut down as slim (width) > > >> > as possible, thereby removing a > > >> strip > > >> > of steel that I could also use with a hose clamp) and it very > > >> > nearly > > >> fits > > >> > (or maybe not) in the tight space between the water jacket and > > >> > the > > >> sleeve. > > >> > If you've used one in this scenario, where did you locate the > > >> compressor > > >> > ratchet mechanism when doing the last cylinder: top, bottom, side? > > The > > >> > bottom seems to nearly work. > > >> > > > >> > 2) Even if I were to get the standard compressor to fit, how on > > >> > earth > > >> will > > >> > I remove it? I would need to unwind it all the way and slide it > > >> > out I guess? Or unwind it so it fits around the cylinder? I can > > >> > see being > > >> able > > >> > to do that on the first cylinder, but that seems practically > > impossible > > >> on > > >> > the second one when there is no room. If you've used the > > >> > compressor > > (hi > > >> > Alistair!), which route did you go? > > >> > > > >> > 3) It seems that the VW specific ring tool ( http://goo.gl/RdkUEp > > >> > ) > > >> would > > >> > be much easier to remove (but looks like fun job to get it to > > compress). > > >> > Alas, while it ranges from $5-10, it seems to be out of stock in > > Canada > > >> > and about $30-40 to ship. Bah. I'm considering making one from > > >> > the > > >> steel > > >> > I cut from the compressor. > > >> > > > >> > 4) I really liked the zip tie then cut idea from Angus Gordon. I > > have a > > >> > hose clamp, but tightening it would seem quite difficult. I > > >> > presume > > >> that > > >> > the way you would tighten a hose clamp is by going in the same > > >> > access > > >> hole > > >> > (water pump/pipes holes) when you are doing the last cylinder? > > >> > > > >> > 5) It seems the sensible order to attach cylinders would be > > >> > first the > > >> two > > >> > on the rear/flywheel side and then follow by front/pulley side. > > >> > > > >> > I am considering dropping the engine, if only so I can (a) get > > >> > better access, (b) haul the engine inside to be warmer or god > > >> > forbid (c) > > admit > > >> > defeat and take it to a shop who will roll eyes, cluck, and then > > likely > > >> > punish me for my arrogance. I guess most VW mechanics are used > > >> > to > > some > > >> of > > >> > that. > > >> > > > >> > As always, thanks in advance for any illumination. > > >> > > > >> > Tom > > >> > > > >> > > > > > > > > > >
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