

| Subject: | Re: AFM test readings |
| From: | Larry Alofs |
| Date: | Fri, 4 Jul 2014 08:02:08 -0400 |
Scott, Do you have a link? When I search at the HF site, all the meters are digital except one that mounts in the dash. Larry A. On Fri, Jul 4, 2014 at 3:50 AM, SDF ( aka ;jim lahey' - Scott ) < scottdaniel@turbovans.com> wrote: > if your goal is an inexpensive basic analogue volt meter.. > they can be as low at $ 4.95 or even $ 3.95 at Harbor Freight ..and in > Oregon ..no sales tax either. > or... > like 15 bucks will go a long way toward getting one that's decent enough. > > > On 7/3/2014 1:56 PM, Rocket J Squirrel wrote: > >> David's suggestion to use an analog voltmeter is a good one. Analog >> meters catch glitches and dropouts that digital meters don't. >> >> The question is -- who has a good value in an analog multimeter these >> days? Simpsons were my go-tos in Ye Days of Olde when Knights Were Bold >> and I had a budget. >> >> -- >> Jack "Rocket j Squirrel" Elliott >> 1984 Westfalia, auto trans, >> Bend, Ore. >> >> On 07/03/2014 04:12 PM, Harold Teer wrote: >> >>> David, >>> >>> Thanks for a great and detailed explanation on the AFM that even I >>> understand. Between the information from you, Karl, and Neil, this >>> thread >>> will be a wonderful resource in the archives for understanding the AFM >>> better. >>> >>> Have a great weekend and 4th of July, >>> >>> Harold >>> >>> Harold Teer >>> 1991 Westy -- VANGAUX >>> Harrisonburg, VA >>> >>> >>> >>> On Thu, Jul 3, 2014 at 5:08 PM, David Beierl <dbeierl@attglobal.net> >>> wrote: >>> >>> At 09:10 AM 7/3/2014, Harold Teer wrote: >>>> >>>> Thanks, this makes sense in theory. Â Can you walk me through how >>>>> to do >>>>> this without the AFM connected if I don't have any fancy equipment. >>>>> Â Do >>>>> have analog and digital meters so have that part covered. >>>>> >>>>> >>>> To do it with the AFM in the van, follow the procedure in tencentlife's >>>> video. Pull the boot off the connector, stick your meter probes in >>>> as he >>>> shows, turn on the ignition and follow his procedure of very slowly >>>> pushing >>>> the AFM vane open with a stick of some sort. You have to be slow >>>> enough >>>> that the meter has time to respond to any dropouts. Notice he's >>>> using a >>>> fairly small meter with a fairly quick-responding needle. If you >>>> have a >>>> larger one that responds very slowly (like a couple of Radio Shack >>>> meters I >>>> have) you have to move the vane slow enough that you can see the needle >>>> dip. Any dip at all means a problem at that point on the track, you >>>> don't >>>> have to wait for it to fall to zero; you should see the voltage only >>>> rising >>>> as you push the vane open. >>>> >>>> To do it using dry cells or a power supply (and having been reminded by >>>> Neil's photo of the resistor plate itself, I expect a nine-volt square >>>> battery would be fine and maybe easier to hook up to), hook up the >>>> battery >>>> to the same pins the ECU would use. I don't have access to a >>>> Bentley right >>>> now but according to the video the AFM pins for the waterboxers are: >>>> >>>> 1 - Temp I hot >>>> 2 - AFM wiper >>>> 3 - AFM + supply >>>> 4 - System ground for both AFM and Temp I >>>> >>>> So you'd hook B+ to pin 3 and B- to pin 4. You'd hook meter + to pin 2 >>>> and meter - to pin 4. >>>> >>>> Don't use your digital meter, it will only cause you grief. It probably >>>> only takes 2-3 readings per second, and the reading is averaged over >>>> the >>>> sampling time which is less than half of the half- or third-second >>>> cycle >>>> time. If your meter has a quick-responding bar graph display you might >>>> manage; but the analog meter responds in real time and is always >>>> reading >>>> the line. Even if the needle response is slow it will be easier to >>>> deal >>>> with than the digital (may or may not be easier than the bar graph >>>> display. >>>> >>>> If for some reason you do use the digital, set it on a fixed range, >>>> as you >>>> don't want it switching ranges while you're testing. >>>> >>>> Set your meter range as low as practical that's at least half the input >>>> voltage. As tcl says that will cover the part of the AFM track that >>>> gets >>>> the wear. >>>> >>>> FYI, if you look at Neil's photo of an uninistalled resistor plate: >>>> https://lh6.googleusercontent.com/-c5axVMck2Ks/T-tDy8qL_MI/ >>>> AAAAAAAAF2o/Cly2OSeHmUk/s912/AFM%2520Board%2520Wear.jpg >>>> >>>> At the bottom there's the Bourns name and Bosch symbol, indicating a >>>> proprietary part made for Bosch. 8712 means it was made in week 12 of >>>> 1987. The two crosses and two triangles I imagine are registration >>>> test >>>> marks for the several layers of stuff that get printed onto the ceramic >>>> substrate. The spot on the left-hand triangle may be an inspector's >>>> mark. >>>> The long number is Bourns' part number for the plate, the 1 >>>> probably means >>>> revision 1 of the device, and the reversed C looks like a test >>>> resistor to >>>> validate the resistor printing process for quality control >>>> >>>> Above that is the wiper track. The right side is the ground side and >>>> the >>>> left side is hot, corresponding to the rotation of the vane in the AFM. >>>> >>>> Now look at the very top. The two bright dots are where the spring >>>> contacts have burnished the silver paint that forms the conductors. >>>> Theleft one is + and the right one -. Following them, you'll see >>>> that >>>> each connects to a green patch with lines on it. Those are >>>> resistors, and >>>> the lines are where the trimming laser burned away parts of the >>>> resistor to >>>> increase its resistance to the correct value. >>>> >>>> From the other end of the resistor conductors go to the two ends of >>>> the >>>> wiper track. If they were the only connections you'd be able to do >>>> this >>>> test with an analog ohmmeter instead of a voltmeter. But as you can >>>> see >>>> there is also a resistor that stretches the entire length of the track, >>>> with nine connections into the track and laser trims between each >>>> pair of >>>> connections. That's what's driving your ohmmeter nuts. It's a voltage >>>> divider that's feeding an offset voltage into the track at those nine >>>> points to adjust the wiper response. When Bourns builds the plate the >>>> laser trimmer has point contacts that leave the tiny bright mark on the >>>> little side tabs coming away from the various resistors, and it >>>> trims the >>>> resistors in a particular sequence until all the values are >>>> correct. It >>>> looks as though it does a roughing pass and then a finishing pass to >>>> take >>>> care of interaction between the voltage divider and the two main input >>>> resistors. Then they ship it to Bosch who glue it onto the metal >>>> mounting >>>> plate. >>>> >>>> While I'm on the subject, in tcl's video the long copper arm is carries >>>> the contact from the AFM connector to the wiper. It has a carbon >>>> button in >>>> the round end ant there's a flat spring with a bump on it that comes up >>>> from the vane/wiper assembly and presses on it. However apparently >>>> there >>>> were difficulties with this, because by at least late '83 Bosch had >>>> added a >>>> braided copper flex cable to bypass this button and make a solid >>>> connection. >>>> >>>> Yours, >>>> David >>>> >>>> >>
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