When I did my 1985, the radius rod was worn from rubbing against the frame. Not bad enough to be replaced, though.

I purchased a replacement just in case, but did not need it.

Tim

> On Jan 20, 2015, at 1:04 AM, Miguel Pacheco <mundopacheco@GMAIL.COM> wrote:
> 
> Ok, got it. Perhaps a washer, of similar thickness and same ID, welded in
> place. I have to suggest that this is a very forgiving area. This van has
> held alignment, without unusual wear, for quite some time. The rust is
> formidable and I can only guess that if these components hold their
> positions after alignment, all will be well.
> Now the challenge is to remove the radius rods from their berths, at the
> lower control arms. I started my attempt at removal today, after soaking in
> penetrating oil for two days, then hitting them with mapp gas. Not a hint
> of budging so far. These have to come out, as the bushing ends are
> destroyed by rust and wear.
> Thank you very much for all your help......
> 
> *Miguel*
> 
> *The free soul is rare, but you know it when you see it- basically because
> you feel good, very good, when you are near or with them. *
> *- Charles Bukowski, Tales of Ordinary*
> 
> 
> 
>> On Mon, Jan 19, 2015 at 11:16 AM, Neil N <musomuso@gmail.com> wrote:
>> 
>> Also, in hindsight....
>> My assumption is that on an undamaged hole, when parts are assembled
>> the bushings end up close to, or touching, each other. Adding a new
>> metal plate might result in a gap
>> between each bushing lip. Even so. The metal sleeve should provide
>> ample protection.
>> If a gap between the rubber bushings resulted, my guess is that it
>> wouldn't be an issue,
>> even over the long term. Just something to consider IMO.
>> 
>> Neil.
>> 
>>> On 1/19/15, Neil N <musomuso@gmail.com> wrote:
>>> 
>>> damage etc. on the '81 with link to repair at page bottom:
>>> 
>>> https://sites.google.com/site/tubaneil2/radiusarm
>> 
>> 
>> 
>> --
>> Neil n
>> 
>> Blog: Vanagons, Westfalia, general <http://tubaneil.blogspot.ca>
>> 
>> 1988 Westy Images <https://picasaweb.google.com/musomuso/New1988Westy>
>> 
>> 1981 Westfalia "Jaco" Images, technical <http://tubaneil.googlepages.com/>
>> 
>> Vanagon-Bus VAG Gas Engine Swap Group <http://tinyurl.com/khalbay>
>>