

| Subject: | Re: 2.1 L Oil cooler seal and pushrod tube replacement |
| From: | Dan N |
| Date: | Wed, 11 Feb 2015 19:15:02 -0800 |
my very lo-tech way for top dead center on a cylinder is this - remove all the spark plugs - insert a chopstick in a spark plug of any cylinder - turn the main pulley by hand w. a socket and hold the chopstick - you will feel the top dead center when the chopstick going up and then start to go down... On Wed, Feb 11, 2015 at 7:04 PM, John Rodgers <jrodgers113@gmail.com> wrote: > Well, the oil cooler seal is done and the oil filter is in place. But it > wasn't without problems. First the internal pipe wrench I was using to > remove the oil filter mounting pipe broke inside the pipe. I ordered > another but had to wait thru the weekend. I borrowed transportation and > bought another internal pipe wernch from Grainger - only the size I needed > only came in a kit of four. Cost me 50 bucks, but I got it. When I went to > thghten the pipe, the new internal pipe wrench would not grab into the pipe > and tighten it. The pipe was hardened steel, an the tool would not work. > Searched back through emails from the list and found a reference to > THESAMBA and using a torx tool driven into the pipe to get a gripe. Back to > Grainger. Returned the pipe wrench set, but Grainger only had the Totx T55 > in a set - $50 again, that I didn't want to spend. Next I drove the > borrowed car to Advance Auto and they had what I needed - a single Torx > T55. Home again. Screwed the pipe nipple in by hand, then drove the Torx > T55 in the pipe - and low and behold if it didn't go right in to the > shoulder of the Torx tool. Another problem to deal with - how to get it > out? First things first, I thought. The Torx tool did bite sufficiently was > able to torque the pipe nipple to proper torque. The came the trial of > removing the Torx tool. Pull, tug, strain - a little gap appeared,and a > screwdriver finished the job. Then for the nut to hold the pipe in place. > Would you believe - the socket would not fit. Size was right - 27 mm - > but the depth was not. The race was on to get back to Advance Auto for 27 > mm deep socket. Once home the nut was torgued, the surfaces cleaned and the > filter put on. Tools were put away, lights turned out, and I gave it up for > the night. Tomorrow it gets oil. But the valves need to be adjusted first. > I the replacement pushrods tubes in place, the replacement rods in, and > have loosened the adusting screws. Tomorrow they get reseated. > > Question: whats the best way to identify top dead center on each cylinder > for valve adjustment purposes? > > Thanks, > > John >
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