

| Subject: | Re: Coil-itis |
| From: | Bruce Todd |
| Date: | Thu, 20 Aug 2015 20:37:16 -0700 |
Primarily Bosch coil part # 00061 - silver with green label., Not sure about the Beck Arnsley. BT On Thu, Aug 20, 2015 at 3:43 PM, Dennis Haynes <d23haynes57@hotmail.com> wrote: > The Bosch aftermarket wires tend to have bad ends. They also do not have > the resistor ends at the distributor cap. You should test them and actually > measure the resistance of the connector. If also using any type of resistor > spark plug the lack of the distributor end resistor won't matter. While you > mentioned coil brands, what part number? The coil for this application is > specific. The wrong coil will fail. The wrong coil can also ruin the ECU. > > Dennis > > -----Original Message----- > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] On Behalf > Of Bruce Todd > Sent: Wednesday, August 19, 2015 9:37 PM > To: vanagon@GERRY.VANAGON.COM > Subject: Re: Coil-itis > > Thanks Larry for your input and diagnosis - the plugs have always looked > normal to me when observed - no deposits or defects and fairly recently > replaced approx 8.5 K km ago ...I will recheck them however and see what > they look like for clues. > > Plug wires are Bosch and were replaced 20 K km ago (3 years ago) - I can > check those as well however they appear to be in good shape and not overly > old. > > Bruce > > On Wed, Aug 19, 2015 at 6:08 AM, Larry Alofs <lalofs@gmail.com> wrote: > > > Bruce, > > Since your resistance measurements show a fault on the secondary > > (high > > voltage) side of the coil, this would indicate a problem in the high > > voltage wires. A few posts back Dennis suggested that bad plug wires > > could harm a coil. Have these been tested and/or replaced? How do > > the plugs look? > > > > Larry A. > > > > > > On Tue, Aug 18, 2015 at 7:56 PM, Bruce Todd <beeceetee@gmail.com> wrote: > > > >> To be honest - I disagree with the moving and jostling of parts > >> having the effect of repairing the coil - as opposed to installing a > >> new coil which in the short term and temporarily (?) has solved the > >> problem. The resistance readings yesterday confirm the coil does not > >> work. How it got to that state is the question. Wiring, grounds, > >> current, hall senders, etc could all be part of the equation as well > >> as crappy workmanship...and certainly the current remedy (a new coil) > >> may not be the long term answer as there quite possibly is a wiring > >> conspiracy going on somewhere in my van - which I need to sort out > >> and as well as thankful for the responses I have received so far! > >> > >> By reinstalling the old coil and finding that the engine would not > >> start tells me that the wiring either had to be jostled back into a > >> state of ill repair and then be re-jostled back into a state of > >> repair when the new coil was again hooked up - basically 5 minutes > >> later. > >> > >> Coil readings between terminal 1 & 15 = 0.6 ohms which is normal. > >> Readings > >> between terminal 4 and 15 read infinity (should be 2.4 to 3.5 k-ohm). > >> > >> Having a 29 year old van and a 104 year old house - I'm planning to > >> run knob and tube to my coil :-) > >> > >> BT > >> > >> > >> > >> > >> > >> > >> > >> On Tue, Aug 18, 2015 at 5:30 AM, James <jk_eaton@hotmail.com> wrote: > >> > >> > > >> > > >> > > >> > > >> > *Yesterday after installing the new coil the van> fired up right > >> away...a > >> > bad ground or a wiring issue would not permit that> to > >> > happen.*That's a dangerous assumption on an old vehicle - if the > >> > problem is a break or weakness inside a connector, crimp, or the > >> > wiring itself (often caused > >> by > >> > heat, and all possible in old vehicles), then the mere act of > >> uninstalling > >> > and re-installing the coil could well jostle the parts back into > >> alignment > >> > so the engine will start and run until the heat or vibration causes > >> > the ground or wiring problem to re-occur. > >> > > >> > Sometimes, new wiring and connections are the only answer. I have > >> > a 50 year old house and a 24 year old Westfalia; in both cases, > >> > the > >> replacement > >> > of failing wiring and connectors has begun. > >> > > >> > James > >> > Ottawa, ON > >> > > >> > > Date: Sun, 16 Aug 2015 17:50:54 -0700 > >> > > From: beeceetee@GMAIL.COM > >> > > Subject: Re: Coil-itis > >> > > To: vanagon@GERRY.VANAGON.COM > >> > > >> > > > >> > > Yeah Jack that is what makes me wonder - (old coil - no > >> > > problems)...or whether the new coils are not up to par. Good > >> > > advice on the ground > >> wires > >> > > which I have done some work with over the years...but i don't > >> > > think > >> bad > >> > > grounds would kill a coil. > >> > > >> > *Yesterday after installing the new coil the van> fired up right > >> away...a > >> > bad ground or a wiring issue would not permit that> to happen.* > >> > >> > > > >> > > I need to have an autopsy completed on the coil - not sure > >> > > whether I > >> > could > >> > > trust Bosch to do that and provide honest feedback. > >> > > > >> > > BT > >> > > > >> > > On Sun, Aug 16, 2015 at 5:29 PM, Jack Reynaert > >> > > <jack007@comcast.net> > >> > wrote: > >> > > > >> > > > Bruce, > >> > > > > >> > > > > >> > > > > >> > > > One final thing… make sure you have a real solid ground too. > >> (engine to > >> > > > chasse, battery to box/chasse, starter etc.) We grinded all the > >> contact > >> > > > points (used Dielectric Grease), and replaced ground straps, > >> > > > with > >> top > >> > > > quality everywhere. (can’t be too careful). > >> > > > > >> > > > > >> > > > > >> > > > I just helped change out the motor on our friends 90 Westy, > >> > > > with a > >> Go > >> > > > Westy 2.2. When we went to fire it the first time last week, no > >> spark! > >> > > > One of the coil wires connecting to the spade was bad. > >> > > > > >> > > > That’s what made me think of this possibility too. > >> > > > > >> > > > > >> > > > > >> > > > My 84 Westy has a 2.1l from a 91 Syncro in it, and the original > >> > > > coil > >> > from > >> > > > that motor as well. The motor only has 50K original miles on > >> > > > it, so > >> I > >> > > > think I’ll try to make sure I avoid the Brazilian factory > >> > > > workers if > >> > at all > >> > > > possible J. > >> > > > > >> > > > I was thinking of doing some PM and replacing my coil, simply > >> > > > due to > >> > age… > >> > > > but now I’m not going to mess with a good thing. > >> > > > > >> > > > > >> > > > > >> > > > Jack > >> > > > > >> > > > > >> > > > > >> > > > *From:* Bruce Todd [mailto:beeceetee@gmail.com] > >> > > > *Sent:* Sunday, August 16, 2015 8:22 PM > >> > > > *To:* Jack Reynaert > >> > > > *Subject:* Re: Coil-itis > >> > > >> > > > > >> > > > > >> > > > > >> > > > Hi Jack, > >> > > > > >> > > > > >> > > > > >> > > > Plug wires are tight and quite new. Spade connectors are > >> > > > connected properly and are tight / clean surfaces on spades and > >> > > > wire > >> > connections. I > >> > > > am not sure on the condition of the wires though and whether > >> > > > they > >> are > >> > > > shorting - I can check those. My thoughts are this is unlikely > >> given I > >> > > > had my mechanic inspect the electrical system and coil > >> > > > specifically > >> > before > >> > > > the trip - but I won't rule out the possibility. > >> > > > > >> > > > > >> > > > > >> > > > Yes - what ever is happening is pooching the coil. Or the > >> > > > Brazilian factory workers are working to rule. > >> > > > > >> > > > > >> > > > > >> > > > BT > >> > > > > >> > > > > >> > > > > >> > > > On Sun, Aug 16, 2015 at 4:06 PM, Jack Reynaert > >> > > > <jack007@comcast.net > >> > > >> > > > wrote: > >> > > > > >> > > > Bruce, > >> > > > > >> > > > Have you checked your wires connecting to the coil, to make > >> > > > sure > >> that > >> > > > there are no nicks, or shorts or corrosion internally in the > wires? > >> > > > There are two spade connectors on the coil, both need to be > >> connected > >> > for > >> > > > it to start, then of course your plug wires. > >> > > > Sounds like more like another issue causing your "Coil-it is", > >> > > > than defective coils. > >> > > > > >> > > > If all else fails, try a high fiber diet... and try to reduce > >> > > > your > >> > stress > >> > > > :) > >> > > > > >> > > > Good luck! > >> > > > > >> > > > Jack > >> > > > > >> > > > > >> > > > -----Original Message----- > >> > > > From: Vanagon Mailing List [mailto:vanagon@gerry.vanagon.com] > >> > > > On > >> > Behalf > >> > > > Of Bruce Todd > >> > > > Sent: Sunday, August 16, 2015 6:47 PM > >> > > > To: vanagon@GERRY.VANAGON.COM > >> > > > Subject: Coil-itis > >> > > > > >> > > > You may or may not read my travel post from yesterday - great > >> > > > trip > >> down > >> > > > the Olympic Peninsula and halfway down Oregon coast. At the > >> > > > heart of > >> > the > >> > > > matter was that my coil packed it in about 3 km from home. A > >> > > > mixed blessing of sorts given the rush hour driving we > >> > > > completed in > >> Portland > >> > on > >> > > > the I-5, the number of large bridges we crossed, and some of > >> > > > the > >> remote > >> > > > highways we traversed. > >> > > > > >> > > > I have now replaced 4 coils since July 10 of 2012 = here are > >> > > > the > >> makes > >> > of > >> > > > coils, dates of purchase & install and odometer reading in (kms). > >> > > > > >> > > > July 10, 2012- Beck Arnley Coil (267,951) replaced the original > >> > > > (?) > >> > black > >> > > > Bosch coil - I bought the van in the Summer of 2006 (228,394). > >> > > > as a preventative measure. > >> > > > > >> > > > Sept 28, 2012 - New Bosch coil (270,965) replaced Beck Arnley > >> (failed) > >> > > > > >> > > > Feb 8, 2014 - Replaced new Bosch Coil with spare (original > >> > > > coil) > >> > (279,376) > >> > > > (new Bosch coil failed) > >> > > > > >> > > > October 22, 2014 - Replaced spare coil with 2nd New Bosch coil > >> > (283,980) > >> > > > (Mechanic accidentally kept spare coil which I have not yet got > >> back) > >> > > > > >> > > > August 15, 2015 - Replaced 2nd Bosch coil with 3rd Bosch coil > >> > (289,578). > >> > > > > >> > > > I just sent off an email to Bosch Canada given that this could > >> > > > be > >> some > >> > > > poor workmanship or perhaps some bad luck on my part. What > >> > mechanically or > >> > > > more specifically electronically do people think could be > >> > > > possibly contributing to this issue. > >> > > > > >> > > > One last thing - I did post last October on the heat I noticed > >> > > > from > >> the > >> > > > 2nd Bosch coil - ? Subject line: Coil Boil > >> > > > > >> > > > Thanks all. > >> > > > > >> > > > Bruce Todd > >> > > > > >> > > > 86 Westy Syncro > >> > > > > >> > > > > >> > > > > >> > > >> > > > > >
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